merge conflict

1 files changed, 66 insertions, 24 deletions

diff --git a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
index 366f4b163..7d4b66dfb 100644
--- a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
+++ b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
@@ -45,12 +45,12 @@
         5 THREAD_LOAD_LIFT_DANCERS,
         6 THREAD_LOAD_LIFT_ROCKERS,                          //MACHINE IS READY. SEND MESSAGE, START TIMER TO CLOSE LIDS, WAIT FOR OPERATOR RESPONSE
         7 THREAD_LOAD_INITIAL_TENSION,                       //CHECK SPOOL PRESENCERUN WINDER UNTIL BREAK SENSOR IS IDENTIFIEING MOVEMENT FOR A SECOND
+        8 THREAD_LOAD_CLOSE_ROCKERS,
         9 THREAD_LOAD_CLOSE_DANCERS,                         //SEND DANCER MOTORS TO PRESET LOCATION, CHECK THAT THE DANCERS ARE ON THE THREAD
         10 THREAD_LOAD_CLOSE_LIDS,
+        11 THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT,           //JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION
         12 THREAD_LOAD_DRYER_LOADING,                        //START FEEDER PID, ROTATE LOADING ARM COUNTER THREAD DIRECTION X CIRCLES ACCORDING TO RML. FEEDER SPEED IS 40
                                                              //KEEP NOTATION HOW MANY ROTATIONS IN THE DRYER
-        8 THREAD_LOAD_CLOSE_ROCKERS,
-        11 THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT,           //JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION
         13 THREAD_LOAD_RESUME_HEATING,
         14 THREAD_LOAD_JOG_THREAD,                           //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING
         15 THREAD_LOAD_END
@@ -59,7 +59,7 @@
     ProcessParameters ProcessParametersClear,ProcessParametersRecover;
 
     int32_t keepmicrostep;
-    int32_t keepkvalrun;
+    int32_t keepkvalrun,keepkvalhold;
     uint8_t CallbackCounter = 0;
     uint8_t TimeoutsCounter = 0;
 
@@ -99,7 +99,7 @@
         FRESULT Fresult = FR_OK;
         REPORT_MSG(LoadStages, "Thread Load State Machine step");
 
-        LoadArmInfo.LoadArmBackLash = 10;
+        LoadArmInfo.LoadArmBackLash = 5;
         LoadArmInfo.LoadArmRounds = 0xFF;
         Fresult = f_mkdir(SW_INFO_DIR);
         if ((Fresult == FR_OK)||(Fresult == FR_EXIST))
@@ -115,6 +115,7 @@
         }
 
         Report("Thread_Load_Init",__FILE__,__LINE__,LoadArmInfo.LoadArmBackLash,RpMessage,LoadArmInfo.LoadArmRounds,0);
+        StopInitSequence();
         memcpy (&ProcessParametersRecover,&ProcessParametersKeep,sizeof(ProcessParameters));
         //NumberOfDrierLoaderCycles = loadLoadArmParameters();
         LoadStages++;
@@ -139,6 +140,7 @@
         ProcessParametersClear.headzone5temp  = 0;
         ProcessParametersClear.headzone6temp  = 0;
         ProcessParametersClear.dyeingspeed = 40;
+        ProcessParametersClear.dryerbufferlength = ProcessParametersKeep.dryerbufferlength;
         if (HandleProcessParameters(&ProcessParametersClear)!= OK)
         {
             LOG_ERROR (LoadStages, "Thread_Load_Init failed");
@@ -232,6 +234,16 @@
         //Use Notation How Many Rotations In The Drier, Or Check Against Stopper. Move Slowly
         return OK;
     }
+    uint32_t Thread_Load_Jog_Feeder_To_Middle_Point_Callback(uint32_t deviceID, uint32_t BusyFlag)
+    {
+        CallbackCounter--;
+        Report("Thread_Load_Jog_Feeder_To_Middle_Point_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+        //storeLoadArmParameters();
+        LoadStages++;
+        ThreadLoadStateMachine(LoadStages);
+
+        return OK;
+    }
 
     uint32_t Thread_Load_HomingCallback(uint32_t MotorId, uint32_t ReadValue)
     {
@@ -262,6 +274,10 @@
                         MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, keepkvalrun);
                         MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, keepkvalrun);
                     }
+                    if (LoadStages == THREAD_LOAD_CLOSE_DANCERS)
+                    {
+                        MotorSetKvalHold(HARDWARE_MOTOR_TYPE__MOTO_RDANCER, keepkvalhold);
+                    }
                     if (LoadStages != THREAD_LOAD_INITIAL_TENSION) //on this stage we should wait for user call
                     {
                         ThreadLoadStateMachine(LoadStages);
@@ -299,10 +315,12 @@
     uint32_t Thread_Load_Lift_Dancers(void)
     {
         REPORT_MSG(LoadStages, "Thread Load State Machine step");
+        keepkvalhold = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].kvalhold;
+        MotorSetKvalHold(HARDWARE_MOTOR_TYPE__MOTO_RDANCER, 40);
         CallbackCounter++;
         MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 15,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,15000);
         CallbackCounter++;
-        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,20000);
+        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,25000);
 
         return OK;
     }
@@ -312,15 +330,15 @@
         keepmicrostep = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep;
         keepkvalrun = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].kvalrun;
         REPORT_MSG(LoadStages, "Thread Load State Machine step");
-        MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 2);
-        MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 2);
+        MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 8);
+        MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 8);
         MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 70);
         MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 70);
         Task_sleep(10);
         CallbackCounter++;
-        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 400,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,20000);
+        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 250,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,35000);
         CallbackCounter++;
-        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 400,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,20000);
+        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 250,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,35000);
 
         return OK;
     }
@@ -342,9 +360,9 @@
     {
         REPORT_MSG(LoadStages, "Thread Load State Machine step");
         CallbackCounter++;
-        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 300,  Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,20000);
+        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 250,  Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,25000);
         CallbackCounter++;
-        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 300,  Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,20000);
+        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 250,  Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,25000);
 
         return OK;
     }
@@ -396,13 +414,20 @@
     {
         REPORT_MSG(LoadStages, "Thread Load State Machine step");
         CallbackCounter++;
-        MotorMovetoDancerPosition (HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize, 100, FEEDER_DANCER ,true, Thread_Load_HomingCallback,2000);
+        MotorMovetoDancerPosition (HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize, 100, FEEDER_DANCER ,true, Thread_Load_Jog_Feeder_To_Middle_Point_Callback,2000);
         return OK;
     }
 
     uint32_t Thread_Load_Dryer_MovetoEncoderPosition_Callback(uint32_t MotorId, uint32_t ReadValue)
     {
+        Report("Thread_Load_Dryer_MovetoEncoderPosition_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
         MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, 200);
+        if(ControlId != 0xFF)
+        {
+            MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);
+            RemoveControlCallback(ControlId, ThreadLoadControlCBFunction );
+            ControlId = 0xFF;
+        }
         if (CallbackCounter)
         {
             CallbackCounter--;
@@ -418,17 +443,18 @@
         else
             LOG_ERROR(MotorId, "Thread_Load_HomingCallback Callback is already 0");
 
+        return OK;
     }
     uint32_t Thread_Load_Dryer_Loading_Callback(uint32_t MotorId, uint32_t ReadValue)
     {
-        Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
-        if(ControlId != 0xFF)
+        Report("Thread_Load_Dryer_Loading_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
+        Report("Thread_Load_Dryer_Loading_Callback details",__FILE__,__LINE__,MotorId,RpMessage,CallbackCounter,0);
+        /*if(ControlId != 0xFF)
         {
             MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);
             RemoveControlCallback(ControlId, ThreadLoadControlCBFunction );
             ControlId = 0xFF;
-        }
-        //REPORT_MSG(MotorId, "Thread_Load_Dryer_Loading_Callback Motor Id");
+        }*/
         MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Dryer_MovetoEncoderPosition_Callback,10000);
         return OK;
     }
@@ -436,14 +462,18 @@
     uint32_t Thread_Load_Dryer_Loading(void)
     {
         REPORT_MSG(LoadStages, "Thread Load State Machine step");
-        LoadArmInfo.LoadArmRounds = 20;
-        uint32_t numberOfSteps = 0;
+        LoadArmInfo.LoadArmRounds = (int)dryerbufferlength;
+        if (LoadArmInfo.LoadArmRounds <= 2)
+            LoadArmInfo.LoadArmRounds = 20;
+        float numberOfSteps = 0;
         //Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40
         SetOriginMotorSpeed(19);
 //        OriginalMotorSpd_2PPS[FEEDER_MOTOR] = 1000;
 //        CurrentControlledSpeed[FEEDER_MOTOR] = 1000;
 
         numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
+        numberOfSteps -= 100;
+        //numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*3.3*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
         Report("Thread Load State Machine step.",__FILE__,LoadStages,numberOfSteps,RpMessage,(int)(MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius),0);
         MotorControlConfig[FEEDER_MOTOR].m_params.MAX = 1;
         MotorControlConfig[FEEDER_MOTOR].m_params.MIN = MotorsControl[FEEDER_MOTOR].outputproportionalpowerlimit*-1;
@@ -469,13 +499,14 @@
         ControlId = AddControlCallback(ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR);
         Report("AddControlCallback feeder",__FILE__,__LINE__,ControlId,RpMessage,IfTypeThread*0x100+FEEDER_MOTOR,0);
         CallbackCounter++;
+        Report("Thread_Load_Dryer_Loading",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
         MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
                                numberOfSteps,    Thread_Load_Dryer_Loading_Callback, 100000);
 
         //Keep Notation How Many Rotations In The Dryer
         //LoadArmInfo.LoadArmBackLash = 0;
-        LoadArmInfo.LoadArmRounds = 0xFF;
-        FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath,BIOS_WAIT_FOREVER);
+        LoadArmInfo.LoadArmRounds = (int)dryerbufferlength;
+        //FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath,BIOS_WAIT_FOREVER);
         return OK;
     }
     uint32_t Thread_Load_Jog_ThreadStop(uint32_t index, uint32_t ReadValue)
@@ -517,6 +548,7 @@
             RemoveControlCallback(WinderControlId, ThreadLoadControlCBFunction );
             WinderControlId = 0xFF;
         }
+        LoadStages = THREAD_LOAD_INIT;
         return OK;
     }
     uint32_t Thread_Load_Dryer_UnLoading(void)
@@ -534,7 +566,7 @@
         MotorControlConfig[POOLER_MOTOR].m_params.MIN = MotorsControl[POOLER_MOTOR].outputproportionalpowerlimit*-1;
         MotorControlConfig[POOLER_MOTOR].m_params.Kd = MotorsControl[POOLER_MOTOR].derivativetime;
         MotorControlConfig[POOLER_MOTOR].m_params.Kp = MotorsControl[POOLER_MOTOR].proportionalgain;
-        MotorControlConfig[POOLER_MOTOR].m_params.Ki = MotorsControl[POOLER_MOTOR].integraltime;
+        MotorControlConfig[POOLER_MOTOR].m_params.Ki = 0;//MotorsControl[POOLER_MOTOR].integraltime;
         MotorControlConfig[POOLER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[POOLER_MOTOR].setpointramprateorsoftstartramp;
         MotorControlConfig[POOLER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[POOLER_MOTOR].outputonoffhysteresisvalue;
         MotorControlConfig[POOLER_MOTOR].m_params.epsilon = MotorsControl[POOLER_MOTOR].epsilon;
@@ -556,7 +588,7 @@
         MotorControlConfig[WINDER_MOTOR].m_params.MIN = MotorsControl[WINDER_MOTOR].outputproportionalpowerlimit*-1;
         MotorControlConfig[WINDER_MOTOR].m_params.Kd = MotorsControl[WINDER_MOTOR].derivativetime;
         MotorControlConfig[WINDER_MOTOR].m_params.Kp = MotorsControl[WINDER_MOTOR].proportionalgain;
-        MotorControlConfig[WINDER_MOTOR].m_params.Ki = MotorsControl[WINDER_MOTOR].integraltime;
+        MotorControlConfig[WINDER_MOTOR].m_params.Ki = 0;//MotorsControl[WINDER_MOTOR].integraltime;
         MotorControlConfig[WINDER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[WINDER_MOTOR].setpointramprateorsoftstartramp;
         MotorControlConfig[WINDER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[WINDER_MOTOR].outputonoffhysteresisvalue;
         MotorControlConfig[WINDER_MOTOR].m_params.epsilon = MotorsControl[WINDER_MOTOR].epsilon;
@@ -582,14 +614,14 @@
         //MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
         //                       numberOfSteps,    Thread_Load_Dryer_Loading_Callback, 100000);
         Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
-        LoadArmInfo.LoadArmBackLash = 10;
+        LoadArmInfo.LoadArmBackLash = 5;
 
         status |= MotorMoveToStopper(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
                                         MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4, Thread_Load_Set_Load_Arm_To_Stopper_Callback,LoadArmInfo.LoadArmBackLash,1000);
 
         //Keep Notation How Many Rotations In The Dryer
         //LoadArmInfo.LoadArmBackLash = 0;
-        LoadArmInfo.LoadArmRounds = 0xFF;
+        LoadArmInfo.LoadArmRounds = (int)dryerbufferlength;
         FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath,BIOS_WAIT_FOREVER);
         return OK;
     }
@@ -597,6 +629,8 @@
     uint32_t ThreadLoadStateMachine( THREAD_LOAD_STAGES_ENUM ReadValue)
     {
         REPORT_MSG(ReadValue,"ThreadLoadStateMachine");
+        if (LoadStages!=ReadValue)
+            LoadStages = ReadValue;
         switch (ReadValue)
         {
         case THREAD_LOAD_INIT:
@@ -682,7 +716,10 @@ uint32_t ThreadLoadButton(THREAD_LOAD_STAGES_ENUM ReadValue)
     {
         ThreadLoadStateMachine(ReadValue);
     }
+    return OK;
 }
+uint32_t LoadCounter = 0;
+
 uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
 {
     //read value is the dancer angle
@@ -741,6 +778,11 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
         CurrentControlledSpeed[index] = calculated_speed;
         MotorSetSpeed(ThreadMotorIdToMotorId[index], calculated_speed);
     }
+/*    LoadCounter++;
+    if ((LoadCounter % 5001) == 0)
+    {
+          Report("MotorSpeedUpdated",__FILE__,index,abs(TranslatedReadValue),RpWarning,(int)CurrentControlledSpeed[index],0);
+    }*/
  return OK;
 }
 void ThreadLoadRequest(MessageContainer* requestContainer)