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| author | Shlomo Hecht <shlomo@twine-s.com> | 2019-09-16 17:48:16 +0300 |
|---|---|---|
| committer | Shlomo Hecht <shlomo@twine-s.com> | 2019-09-16 17:48:16 +0300 |
| commit | 161fe6f6d2b29ba3deb641cdc049ad0d8f58004e (patch) | |
| tree | 20318bb7ea4a243b8c2e9757e4635e8d5f5cb728 /Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c | |
| parent | 30fcfa4100a9d00e887c6e17e32e427b05296ce7 (diff) | |
| parent | b674a2e7751daa80c0d74207968bf8e3d18d7faf (diff) | |
| download | Tango-161fe6f6d2b29ba3deb641cdc049ad0d8f58004e.tar.gz Tango-161fe6f6d2b29ba3deb641cdc049ad0d8f58004e.zip | |
Merge branch 'master' of https://twinetfs.visualstudio.com/Tango/_git/Tango
Diffstat (limited to 'Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c')
| -rw-r--r-- | Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c | 326 |
1 files changed, 261 insertions, 65 deletions
diff --git a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c index ab5075ab9..1575123e4 100644 --- a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c +++ b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c @@ -17,6 +17,9 @@ #include "Modules/General/process.h" #include "Modules/control/pidalgo.h" +#include "Modules/heaters/heaters_ex.h" +#include "StateMachines/Initialization/InitSequence.h" + #include "PMR/Hardware/HardwareMotor.pb-c.h" #include "PMR/Hardware/HardwareMotorType.pb-c.h" #include "PMR/Hardware/HardwareDancerType.pb-c.h" @@ -48,20 +51,27 @@ 8 THREAD_LOAD_CLOSE_ROCKERS, 9 THREAD_LOAD_CLOSE_DANCERS, //SEND DANCER MOTORS TO PRESET LOCATION, CHECK THAT THE DANCERS ARE ON THE THREAD 10 THREAD_LOAD_CLOSE_LIDS, - 11 THREAD_LOAD_RESUME_HEATING, - 12 THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT, //JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION - 13 THREAD_LOAD_DRYER_LOADING, //START FEEDER PID, ROTATE LOADING ARM COUNTER THREAD DIRECTION X CIRCLES ACCORDING TO RML. FEEDER SPEED IS 40 + 11 THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT, //JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION + 12 THREAD_LOAD_DRYER_LOADING, //START FEEDER PID, ROTATE LOADING ARM COUNTER THREAD DIRECTION X CIRCLES ACCORDING TO RML. FEEDER SPEED IS 40 //KEEP NOTATION HOW MANY ROTATIONS IN THE DRYER + 13 THREAD_LOAD_RESUME_HEATING, 14 THREAD_LOAD_JOG_THREAD, //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING 15 THREAD_LOAD_END }THREAD_LOAD_STAGES_ENUM;*/ THREAD_LOAD_STAGES_ENUM LoadStages = THREAD_LOAD_INIT; ProcessParameters ProcessParametersClear,ProcessParametersRecover; + + int32_t keepmicrostep; + int32_t keepkvalrun,keepkvalhold; + uint8_t CallbackCounter = 0; + uint8_t TimeoutsCounter = 0; + uint8_t NumberOfDrierLoaderCycles = 0; uint32_t status = OK; - uint32_t ControlId = 0xFF; + uint32_t LoadingControlId = 0xFF,PullerControlId = 0xFF,WinderControlId = 0xFF; uint32_t ThreadLoadStateMachine( THREAD_LOAD_STAGES_ENUM LoadStages); uint32_t ThreadLoadControlCBFunction(uint32_t index, uint32_t ReadValue); + uint32_t Thread_Load_Dryer_UnLoading(void); typedef struct { @@ -92,7 +102,7 @@ FRESULT Fresult = FR_OK; REPORT_MSG(LoadStages, "Thread Load State Machine step"); - LoadArmInfo.LoadArmBackLash = 10; + LoadArmInfo.LoadArmBackLash = 5; LoadArmInfo.LoadArmRounds = 0xFF; Fresult = f_mkdir(SW_INFO_DIR); if ((Fresult == FR_OK)||(Fresult == FR_EXIST)) @@ -108,6 +118,7 @@ } Report("Thread_Load_Init",__FILE__,__LINE__,LoadArmInfo.LoadArmBackLash,RpMessage,LoadArmInfo.LoadArmRounds,0); + StopInitSequence(); memcpy (&ProcessParametersRecover,&ProcessParametersKeep,sizeof(ProcessParameters)); //NumberOfDrierLoaderCycles = loadLoadArmParameters(); LoadStages++; @@ -132,6 +143,7 @@ ProcessParametersClear.headzone5temp = 0; ProcessParametersClear.headzone6temp = 0; ProcessParametersClear.dyeingspeed = 40; + ProcessParametersClear.dryerbufferlength = ProcessParametersKeep.dryerbufferlength; if (HandleProcessParameters(&ProcessParametersClear)!= OK) { LOG_ERROR (LoadStages, "Thread_Load_Init failed"); @@ -145,7 +157,7 @@ Control_Voltage_To_Blower(BlowerCfg.voltage-500); Control_Dryer_Fan(STOP,75);//use START or STOP, 0 - 100% LoadStages++; - //ThreadLoadStateMachine(LoadStages); + ThreadLoadStateMachine(LoadStages); } return OK; } @@ -162,24 +174,44 @@ } else*/ { - Report("Thread_Load_Set_Load_Arm_To_Start_Position_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0); + Report("Thread_Load_Set_Load_Arm_To_Start_Position_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0); //storeLoadArmParameters(); SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); //set this point as the spool home LoadStages++; - //ThreadLoadStateMachine(LoadStages); + ThreadLoadStateMachine(LoadStages); } return OK; } uint32_t Thread_Load_Set_Load_Arm_To_Stopper_Callback(uint32_t deviceID, uint32_t BusyFlag) { + + if(PullerControlId != 0xFF) + { + MotorStop(ThreadMotorIdToMotorId[POOLER_MOTOR],Hard_Hiz); + RemoveControlCallback(PullerControlId, ThreadLoadControlCBFunction ); + PullerControlId = 0xFF; + } + if(WinderControlId != 0xFF) + { + MotorStop(ThreadMotorIdToMotorId[WINDER_MOTOR],Hard_Hiz); + RemoveControlCallback(WinderControlId, ThreadLoadControlCBFunction ); + WinderControlId = 0xFF; + } + /*Task_sleep(5) + MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz); + MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);*/ + + MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING,Hard_Hiz); + // Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0); - Report("Thread_Load_Set_Load_Arm_To_Stopper_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0); + CallbackCounter = 0; + Report("Thread_Load_Set_Load_Arm_To_Stopper_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0); NumberOfDrierLoaderCycles=0; //storeLoadArmParameters(); LoadStages++; SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); //set this point as the spool home - //ThreadLoadStateMachine(LoadStages); + ThreadLoadStateMachine(LoadStages); return OK; } uint32_t Thread_Load_Set_Load_Arm_To_Start_Position(void) @@ -205,13 +237,21 @@ //Use Notation How Many Rotations In The Drier, Or Check Against Stopper. Move Slowly return OK; } - uint8_t CallbackCounter = 0; - uint8_t TimeoutsCounter = 0; + uint32_t Thread_Load_Jog_Feeder_To_Middle_Point_Callback(uint32_t deviceID, uint32_t BusyFlag) + { + CallbackCounter--; + Report("Thread_Load_Jog_Feeder_To_Middle_Point_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0); + //storeLoadArmParameters(); + LoadStages++; + ThreadLoadStateMachine(LoadStages); + + return OK; + } uint32_t Thread_Load_HomingCallback(uint32_t MotorId, uint32_t ReadValue) { - Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0); - REPORT_MSG(MotorId, "Thread_Load_HomingCallback Motor Id"); + Report("Thread_Load_HomingCallback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0); +// REPORT_MSG(MotorId, "Thread_Load_HomingCallback Motor Id"); if (CallbackCounter) { CallbackCounter--; @@ -230,16 +270,20 @@ else { LoadStages++; - if (LoadStages == THREAD_LOAD_LIFT_ROCKERS) + if (LoadStages == THREAD_LOAD_CLOSE_ROCKERS) + { + MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, keepmicrostep); + MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, keepmicrostep); + MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, keepkvalrun); + MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, keepkvalrun); + } + if (LoadStages == THREAD_LOAD_CLOSE_DANCERS) { - MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep); - MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].microstep); - MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep); - MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].microstep); + MotorSetKvalHold(HARDWARE_MOTOR_TYPE__MOTO_RDANCER, keepkvalhold); } if (LoadStages != THREAD_LOAD_INITIAL_TENSION) //on this stage we should wait for user call { - //ThreadLoadStateMachine(LoadStages); + ThreadLoadStateMachine(LoadStages); } } } @@ -274,26 +318,30 @@ uint32_t Thread_Load_Lift_Dancers(void) { REPORT_MSG(LoadStages, "Thread Load State Machine step"); + keepkvalhold = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].kvalhold; + MotorSetKvalHold(HARDWARE_MOTOR_TYPE__MOTO_RDANCER, 40); CallbackCounter++; MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 15, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,15000); CallbackCounter++; - MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,20000); + MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,25000); return OK; } uint32_t Thread_Load_Lift_Rockers(void) //Machine Is Ready. Send Message, Start Timer To Close Lids, Wait For Operator Response { + keepmicrostep = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep; + keepkvalrun = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].kvalrun; REPORT_MSG(LoadStages, "Thread Load State Machine step"); - MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 1); - MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 1); - MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 35); - MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 35); + MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 8); + MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 8); + MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 70); + MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 70); Task_sleep(10); CallbackCounter++; - MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 50, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,25000); + MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 250, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,35000); CallbackCounter++; - MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 50, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,25000); + MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 250, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,35000); return OK; } @@ -315,9 +363,9 @@ { REPORT_MSG(LoadStages, "Thread Load State Machine step"); CallbackCounter++; - MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 300, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,12000); + MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 250, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,25000); CallbackCounter++; - MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 300, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,12000); + MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 250, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,25000); return OK; } @@ -360,7 +408,7 @@ { Control_Dryer_Fan(START,75);//use START or STOP, 0 - 100% LoadStages++; - //ThreadLoadStateMachine(LoadStages); + ThreadLoadStateMachine(LoadStages); } return OK; } @@ -369,20 +417,19 @@ { REPORT_MSG(LoadStages, "Thread Load State Machine step"); CallbackCounter++; - MotorMovetoDancerPosition (HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize, 200, FEEDER_DANCER ,true, Thread_Load_HomingCallback,10000); + MotorMovetoDancerPosition (HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize, 100, FEEDER_DANCER ,true, Thread_Load_Jog_Feeder_To_Middle_Point_Callback,2000); return OK; } - uint32_t Thread_Load_Dryer_Loading_Callback(uint32_t MotorId, uint32_t ReadValue) + uint32_t Thread_Load_Dryer_MovetoEncoderPosition_Callback(uint32_t MotorId, uint32_t ReadValue) { - Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0); - REPORT_MSG(MotorId, "Thread_Load_Dryer_Loading_Callback Motor Id"); - MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,0,0); - if(ControlId != 0xFF) + Report("Thread_Load_Dryer_MovetoEncoderPosition_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0); + MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, 200); + if(LoadingControlId != 0xFF) { MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz); - RemoveControlCallback(ControlId, ThreadLoadControlCBFunction ); - ControlId = 0xFF; + RemoveControlCallback(LoadingControlId, ThreadLoadControlCBFunction ); + LoadingControlId = 0xFF; } if (CallbackCounter) { @@ -392,26 +439,45 @@ LoadStages++; if (LoadStages != THREAD_LOAD_INITIAL_TENSION) //on this satge we should wait for user call { - //ThreadLoadStateMachine(LoadStages); + ThreadLoadStateMachine(LoadStages); } } } else LOG_ERROR(MotorId, "Thread_Load_HomingCallback Callback is already 0"); + + return OK; + } + uint32_t Thread_Load_Dryer_Loading_Callback(uint32_t MotorId, uint32_t ReadValue) + { + Report("Thread_Load_Dryer_Loading_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0); + Report("Thread_Load_Dryer_Loading_Callback details",__FILE__,__LINE__,MotorId,RpMessage,CallbackCounter,0); + /*if(LoadingControlId != 0xFF) + { + MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz); + RemoveControlCallback(LoadingControlId, ThreadLoadControlCBFunction ); + LoadingControlId = 0xFF; + }*/ + MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Dryer_MovetoEncoderPosition_Callback,10000); return OK; } uint32_t Thread_Load_Dryer_Loading(void) { REPORT_MSG(LoadStages, "Thread Load State Machine step"); - LoadArmInfo.LoadArmRounds = 20; - uint32_t numberOfSteps = 0; + LoadArmInfo.LoadArmRounds = (int)dryerbufferlength; + if (LoadArmInfo.LoadArmRounds <= 2) + LoadArmInfo.LoadArmRounds = 20; + float numberOfSteps = 0; //Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40 SetOriginMotorSpeed(19); // OriginalMotorSpd_2PPS[FEEDER_MOTOR] = 1000; // CurrentControlledSpeed[FEEDER_MOTOR] = 1000; numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius; + numberOfSteps -= 100; + //numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*3.3*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius; + Report("Thread Load State Machine step.",__FILE__,LoadStages,numberOfSteps,RpMessage,(int)(MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius),0); MotorControlConfig[FEEDER_MOTOR].m_params.MAX = 1; MotorControlConfig[FEEDER_MOTOR].m_params.MIN = MotorsControl[FEEDER_MOTOR].outputproportionalpowerlimit*-1; MotorControlConfig[FEEDER_MOTOR].m_params.Kd = MotorsControl[FEEDER_MOTOR].derivativetime; @@ -431,25 +497,29 @@ MotorControlConfig[FEEDER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize); - ControlId = AddControlCallback(ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR); + MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4); + + LoadingControlId = AddControlCallback(ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR); + Report("AddControlCallback feeder",__FILE__,__LINE__,LoadingControlId,RpMessage,IfTypeThread*0x100+FEEDER_MOTOR,0); CallbackCounter++; + Report("Thread_Load_Dryer_Loading",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0); MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize, numberOfSteps, Thread_Load_Dryer_Loading_Callback, 100000); //Keep Notation How Many Rotations In The Dryer //LoadArmInfo.LoadArmBackLash = 0; - LoadArmInfo.LoadArmRounds = 0xFF; - FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath); + LoadArmInfo.LoadArmRounds = (int)dryerbufferlength; + //FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath,BIOS_WAIT_FOREVER); return OK; } uint32_t Thread_Load_Jog_ThreadStop(uint32_t index, uint32_t ReadValue) { REPORT_MSG(LoadStages, "Thread Load State Machine step"); - SafeRemoveControlCallback(ControlId, Thread_Load_Jog_ThreadStop ); - ControlId = 0xFF; + SafeRemoveControlCallback(LoadingControlId, Thread_Load_Jog_ThreadStop ); + LoadingControlId = 0xFF; ThreadAbortJoggingFunc(); LoadStages++; - //ThreadLoadStateMachine(LoadStages); + ThreadLoadStateMachine(LoadStages); return OK; } uint32_t Thread_Load_Jog_Thread(void) @@ -457,18 +527,122 @@ { REPORT_MSG(LoadStages, "Thread Load State Machine step"); ThreadJoggingFunc(20); - ControlId = AddControlCallback(Thread_Load_Jog_ThreadStop, eOneSecond*5,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR); + LoadingControlId = AddControlCallback(Thread_Load_Jog_ThreadStop, eOneSecond*5,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR); return OK; } uint32_t Thread_Load_End(void) { REPORT_MSG(LoadStages,"Loading Ended"); + if(LoadingControlId != 0xFF) + { + MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz); + RemoveControlCallback(LoadingControlId, ThreadLoadControlCBFunction ); + LoadingControlId = 0xFF; + } + if(PullerControlId != 0xFF) + { + MotorStop(ThreadMotorIdToMotorId[POOLER_MOTOR],Hard_Hiz); + RemoveControlCallback(PullerControlId, ThreadLoadControlCBFunction ); + PullerControlId = 0xFF; + } + if(WinderControlId != 0xFF) + { + MotorStop(ThreadMotorIdToMotorId[WINDER_MOTOR],Hard_Hiz); + RemoveControlCallback(WinderControlId, ThreadLoadControlCBFunction ); + WinderControlId = 0xFF; + } + + MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); + MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_RLOADING); + MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_LLOADING); + MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_RDANCER); + MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_LDANCER1); + MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID); + MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_DH_LID); + MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Hard_Stop); + LoadStages = THREAD_LOAD_INIT; + return OK; + } + uint32_t Thread_Load_Dryer_UnLoading(void) + { + REPORT_MSG(LoadStages, "Thread UnLoad State Machine step"); + LoadArmInfo.LoadArmRounds = 0; + uint32_t numberOfSteps = 0; + //Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40 + SetOriginMotorSpeed(19); +// OriginalMotorSpd_2PPS[FEEDER_MOTOR] = 1000; +// CurrentControlledSpeed[FEEDER_MOTOR] = 1000; + + numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius; + MotorControlConfig[POOLER_MOTOR].m_params.MAX = 1; + MotorControlConfig[POOLER_MOTOR].m_params.MIN = MotorsControl[POOLER_MOTOR].outputproportionalpowerlimit*-1; + MotorControlConfig[POOLER_MOTOR].m_params.Kd = MotorsControl[POOLER_MOTOR].derivativetime; + MotorControlConfig[POOLER_MOTOR].m_params.Kp = MotorsControl[POOLER_MOTOR].proportionalgain; + MotorControlConfig[POOLER_MOTOR].m_params.Ki = 0;//MotorsControl[POOLER_MOTOR].integraltime; + MotorControlConfig[POOLER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[POOLER_MOTOR].setpointramprateorsoftstartramp; + MotorControlConfig[POOLER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[POOLER_MOTOR].outputonoffhysteresisvalue; + MotorControlConfig[POOLER_MOTOR].m_params.epsilon = MotorsControl[POOLER_MOTOR].epsilon; + MotorControlConfig[POOLER_MOTOR].m_params.dt = MotorsControl[POOLER_MOTOR].controloutputtype; + MotorControlConfig[POOLER_MOTOR].m_ingnoreValue = MotorsControl[POOLER_MOTOR].sensorcorrectionadjustment; // the minimal change required to change the motor speed in pulses + MotorControlConfig[POOLER_MOTOR].m_calculatedError = 0; + MotorControlConfig[POOLER_MOTOR].m_integral = 0; + MotorControlConfig[POOLER_MOTOR].m_isEnabled = true; + MotorControlConfig[POOLER_MOTOR].m_isReady = true; + MotorControlConfig[POOLER_MOTOR].m_mesuredParam = 0; + MotorControlConfig[POOLER_MOTOR].m_preError = 0; + MotorControlConfig[POOLER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage + MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_LDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDRIVING].directionthreadwize); + + PullerControlId = AddControlCallback(ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+POOLER_MOTOR),POOLER_DANCER,POOLER_MOTOR); + Report("AddControlCallback Puller",__FILE__,__LINE__,PullerControlId,RpMessage,IfTypeThread*0x100+POOLER_MOTOR,0); +//////////////////////// + MotorControlConfig[WINDER_MOTOR].m_params.MAX = 1; + MotorControlConfig[WINDER_MOTOR].m_params.MIN = MotorsControl[WINDER_MOTOR].outputproportionalpowerlimit*-1; + MotorControlConfig[WINDER_MOTOR].m_params.Kd = MotorsControl[WINDER_MOTOR].derivativetime; + MotorControlConfig[WINDER_MOTOR].m_params.Kp = MotorsControl[WINDER_MOTOR].proportionalgain; + MotorControlConfig[WINDER_MOTOR].m_params.Ki = 0;//MotorsControl[WINDER_MOTOR].integraltime; + MotorControlConfig[WINDER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[WINDER_MOTOR].setpointramprateorsoftstartramp; + MotorControlConfig[WINDER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[WINDER_MOTOR].outputonoffhysteresisvalue; + MotorControlConfig[WINDER_MOTOR].m_params.epsilon = MotorsControl[WINDER_MOTOR].epsilon; + MotorControlConfig[WINDER_MOTOR].m_params.dt = MotorsControl[WINDER_MOTOR].controloutputtype; + MotorControlConfig[WINDER_MOTOR].m_ingnoreValue = MotorsControl[WINDER_MOTOR].sensorcorrectionadjustment; // the minimal change required to change the motor speed in pulses + MotorControlConfig[WINDER_MOTOR].m_calculatedError = 0; + MotorControlConfig[WINDER_MOTOR].m_integral = 0; + MotorControlConfig[WINDER_MOTOR].m_isEnabled = true; + MotorControlConfig[WINDER_MOTOR].m_isReady = true; + MotorControlConfig[WINDER_MOTOR].m_mesuredParam = 0; + MotorControlConfig[WINDER_MOTOR].m_preError = 0; + MotorControlConfig[WINDER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage + MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_WINDER,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_WINDER].directionthreadwize); + + WinderControlId = AddControlCallback(ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+WINDER_MOTOR),WINDER_DANCER,WINDER_MOTOR); + Report("AddControlCallback Winder",__FILE__,__LINE__,WinderControlId,RpMessage,IfTypeThread*0x100+WINDER_MOTOR,0); + +//////////////////////// + MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING].directionthreadwize); + MotorSetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING, OriginalMotorSpd_2PPS[DRYER_MOTOR]); + + CallbackCounter++; + //MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize, + // numberOfSteps, Thread_Load_Dryer_Loading_Callback, 100000); + Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0); + LoadArmInfo.LoadArmBackLash = 5; + + status |= MotorMoveToStopper(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize), + MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4, Thread_Load_Set_Load_Arm_To_Stopper_Callback,LoadArmInfo.LoadArmBackLash,1000); + + //Keep Notation How Many Rotations In The Dryer + //LoadArmInfo.LoadArmBackLash = 0; + LoadArmInfo.LoadArmRounds = (int)dryerbufferlength; + FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath,BIOS_WAIT_FOREVER); return OK; } uint32_t ThreadLoadStateMachine( THREAD_LOAD_STAGES_ENUM ReadValue) { REPORT_MSG(ReadValue,"ThreadLoadStateMachine"); + if (LoadStages!=ReadValue) + LoadStages = ReadValue; switch (ReadValue) { case THREAD_LOAD_INIT: @@ -481,7 +655,8 @@ break; case THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION://USE NOTATION HOW MANY ROTATIONS IN THE DRYER, OR CHECK AGAINS STOPPER. MOVE SLOWLY //LoadStages++; - Thread_Load_Set_Load_Arm_To_Start_Position(); + //Thread_Load_Set_Load_Arm_To_Start_Position(); + Thread_Load_Dryer_UnLoading(); break; case THREAD_LOAD_CENTER_HEAD_ROCKERS: //LoadStages++; @@ -515,10 +690,6 @@ //LoadStages++; Thread_Load_Close_Lids(); break; - case THREAD_LOAD_RESUME_HEATING: - //LoadStages++; - Thread_Load_Resume_Heating(); - break; case THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT://JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION //LoadStages++; Thread_Load_Jog_Feeder_To_Middle_Point(); @@ -528,11 +699,16 @@ //LoadStages++; Thread_Load_Dryer_Loading(); break; + case THREAD_LOAD_RESUME_HEATING: + //LoadStages++; + Thread_Load_Resume_Heating(); + break; case THREAD_LOAD_JOG_THREAD: //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING //LoadStages++; Thread_Load_Jog_Thread(); break; case THREAD_LOAD_END: + LoadStages = THREAD_LOAD_END; Thread_Load_End(); break; default: @@ -541,6 +717,20 @@ } return OK; } +uint32_t ThreadLoadButton(THREAD_LOAD_STAGES_ENUM ReadValue) +{ + Report("ThreadLoadButton",__FILE__,__LINE__,LoadStages,RpMessage,ReadValue,0); + if (LoadStages > ReadValue) + { + ThreadLoadStateMachine(LoadStages+1); + } + else + { + ThreadLoadStateMachine(ReadValue); + } + return OK; +} +uint32_t LoadCounter = 0; uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue) { @@ -553,7 +743,14 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue) uint32_t calculated_speed; double NormalizedError; - DancerId = FEEDER_DANCER;//ThreadMotorIdToDancerId[index]; + if (IfIndex>>8 != IfTypeThread) + { + LOG_ERROR (IfIndex, "Wrong Interface type"); + return 0xFFFFFFFF; + } + index = IfIndex&0xFF; + + DancerId = ThreadMotorIdToDancerId[index]; if (ReadValue < 10) { Report("Dancer value read too small.",__FILE__,__LINE__,DancerId,RpError,ReadValue,0); @@ -564,17 +761,11 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue) return OK; } TranslatedReadValue = ReadValue - DancersCfg[DancerId].zeropoint; - if (IfIndex>>8 != IfTypeThread) - { - LOG_ERROR (IfIndex, "Wrong Interface type"); - return 0xFFFFFFFF; - } - index = IfIndex&0xFF; - /*if (index == POOLER_MOTOR) + if (index == POOLER_MOTOR) { //pooler dancer is right sided: data is opposite TranslatedReadValue = (-1*TranslatedReadValue); - }*/ + } //TranslatedReadValue = 0;//test MotorSamples[index][MotorSamplePointer[index]] = TranslatedReadValue;//(-1 * TranslatedReadValue); MotorSamplePointer[index]++; @@ -589,16 +780,21 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue) MotorControlConfig[index].m_mesuredParam = NormalizedError; MotorControlConfig[index].m_calculatedError = AdvancedPIDAlgorithmCalculation((float)MotorControlConfig[index].m_SetParam , (float)MotorControlConfig[index].m_mesuredParam, &MotorControlConfig[index].m_params, &MotorControlConfig[index].m_preError, &MotorControlConfig[index].m_integral); - /*if (index != FEEDER_MOTOR) //feeder unit handles errors opposite to left unit + if (index != FEEDER_MOTOR) //feeder unit handles errors opposite to left unit { MotorControlConfig[index].m_calculatedError = (-1*MotorControlConfig[index].m_calculatedError); - }*/ + } calculated_speed = (1-MotorControlConfig[index].m_calculatedError)*OriginalMotorSpd_2PPS[index]; - if (abs(calculated_speed-CurrentControlledSpeed[index])> MotorControlConfig[index].m_ingnoreValue) + if (fabs(calculated_speed-CurrentControlledSpeed[index])> MotorControlConfig[index].m_ingnoreValue) { CurrentControlledSpeed[index] = calculated_speed; MotorSetSpeed(ThreadMotorIdToMotorId[index], calculated_speed); } +/* LoadCounter++; + if ((LoadCounter % 5001) == 0) + { + Report("MotorSpeedUpdated",__FILE__,index,abs(TranslatedReadValue),RpWarning,(int)CurrentControlledSpeed[index],0); + }*/ return OK; } void ThreadLoadRequest(MessageContainer* requestContainer) |
