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authorShlomo Hecht <shlomo@twine-s.com>2020-12-30 13:02:30 +0200
committerShlomo Hecht <shlomo@twine-s.com>2020-12-30 13:02:30 +0200
commit281610ac56799f6870c587a942495d91cd55b227 (patch)
tree4b24c6fa78d7648f4bb7cefafa464bb0b063fec4 /Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
parent624d19b9b7e540e16f605dce4e1c82af60372099 (diff)
downloadTango-281610ac56799f6870c587a942495d91cd55b227.tar.gz
Tango-281610ac56799f6870c587a942495d91cd55b227.zip
merge - fix
Diffstat (limited to 'Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c')
-rw-r--r--Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c1338
1 files changed, 1058 insertions, 280 deletions
diff --git a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
index c5cdb00d6..ffbb504db 100644
--- a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
+++ b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
@@ -16,8 +16,9 @@
#include "Modules/Control/control.h"
#include "Modules/General/process.h"
#include "Modules/control/pidalgo.h"
-
+#include "Modules/AlarmHandling/AlarmHandling.h"
#include "Modules/heaters/heaters_ex.h"
+#include "Modules/General/buttons.h"
#include "StateMachines/Initialization/InitSequence.h"
#include "PMR/Hardware/HardwareMotor.pb-c.h"
@@ -30,64 +31,104 @@
#include "drivers/SSI_Comm/Dancer/Dancer.h"
#include "drivers/motors/motor.h"
#include "drivers/Flash_ram/MCU_E2Prom.h"
+#include "Drivers/I2C_Communication/I2C.h"
+#include <Drivers/I2C_Communication/WHS_Card/D_Max5805_ADC_Blower/WHS_Blower.h>
+#include <Drivers/I2C_Communication/I2C_Task.h>
+#include "drivers/FPGA/FPGA_SPI_Comm.h"
+#include "drivers/FPGA/Full_Vme/FPGA_Programming_Up.h"
#include "PMR/Stubs/StubHeatingTestRequest.pb-c.h"
#include "PMR/Stubs/StubHeatingTestResponse.pb-c.h"
#include "PMR/Stubs/StubHeatingTestPollRequest.pb-c.h"
#include "PMR/Stubs/StubHeatingTestPollResponse.pb-c.h"
+#include "PMR/ThreadLoading/StartThreadLoadingRequest.pb-c.h"
+#include "PMR/ThreadLoading/StartThreadLoadingResponse.pb-c.h"
+#include "PMR/ThreadLoading/ContinueThreadLoadingRequest.pb-c.h"
+#include "PMR/ThreadLoading/ContinueThreadLoadingResponse.pb-c.h"
+#include "PMR/ThreadLoading/TryThreadLoadingRequest.pb-c.h"
+#include "PMR/ThreadLoading/TryThreadLoadingResponse.pb-c.h"
+#include "PMR/ThreadLoading/StopThreadLoadingRequest.pb-c.h"
+#include "PMR/ThreadLoading/StopThreadLoadingResponse.pb-c.h"
+#include "PMR/ThreadLoading/AttemptThreadJoggingResponse.pb-c.h"
//#include <stdint.h>
//#include <stdbool.h>
+ static char* LoadStagesStr[15] = {
+ /*00*/ "Initialization",
+ /*01*/ "Heating stop",
+ /*02*/ "Rockers opening",
+ /*03*/ "Dryer unloading",
+ /*04*/ "Lids opening",
+ /*05*/ "Dancers opening",
+ /*06*/ "Initial tension building",
+ /*07*/ "Rockers closing",
+ /*08*/ "Dancers closing",
+ /*09*/ "Lids closing",
+ /*10*/ "Feeder jogging",
+ /*11*/ "Dryer loading",
+ /*12*/ "Heating resuming",
+ /*13*/ "Thread jogging" ,
+ /*14*/ "END"};
/* typedef enum
{
- 0 THREAD_LOAD_INIT,
- 1 THREAD_LOAD_REDUCE_HEAT, //HEATERS OFF, DRYER BLOWER OFF, BLOWER LOW,
- 2 THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION, //USE NOTATION HOW MANY ROTATIONS IN THE DRYER, OR CHECK AGAINST STOPPER. MOVE SLOWLY
- 3 THREAD_LOAD_OPEN_COVERS, //OPEN DYEING HEAD COVER AND DRYER LID
- 4 THREAD_LOAD_LIFT_DANCERS,
- 5 THREAD_LOAD_LIFT_ROCKERS, //MACHINE IS READY. SEND MESSAGE, START TIMER TO CLOSE LIDS, WAIT FOR OPERATOR RESPONSE
- 6 THREAD_LOAD_INITIAL_TENSION, //CHECK SPOOL PRESENCERUN WINDER UNTIL BREAK SENSOR IS IDENTIFIEING MOVEMENT FOR A SECOND
- 7 THREAD_LOAD_CLOSE_ROCKERS,
- 8 THREAD_LOAD_CLOSE_DANCERS, //SEND DANCER MOTORS TO PRESET LOCATION, CHECK THAT THE DANCERS ARE ON THE THREAD
- 9 THREAD_LOAD_CLOSE_LIDS,
- 10 THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT, //JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION
- 11 THREAD_LOAD_DRYER_LOADING, //START FEEDER PID, ROTATE LOADING ARM COUNTER THREAD DIRECTION X CIRCLES ACCORDING TO RML. FEEDER SPEED IS 40
- //KEEP NOTATION HOW MANY ROTATIONS IN THE DRYER
+ 00 THREAD_LOAD_INIT,
+ 01 THREAD_LOAD_REDUCE_HEAT, //HEATERS OFF, DRYER BLOWER OFF, BLOWER LOW,
+ 02 THREAD_LOAD_LIFT_ROCKERS, //MACHINE IS READY. SEND MESSAGE, START TIMER TO CLOSE LIDS, WAIT FOR OPERATOR RESPONSE
+ 03 THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION,//USE NOTATION HOW MANY ROTATIONS IN THE DRYER, OR CHECK AGAINST STOPPER. MOVE SLOWLY
+ 04 THREAD_LOAD_OPEN_COVERS, //OPEN DYEING HEAD COVER AND DRYER LID
+ 05 THREAD_LOAD_LIFT_DANCERS,
+ 06 THREAD_LOAD_INITIAL_TENSION,//CHECK SPOOL PRESENCERUN WINDER UNTIL BREAK SENSOR IS IDENTIFIEING MOVEMENT FOR A SECOND
+ 07 THREAD_LOAD_CLOSE_ROCKERS,
+ 08 THREAD_LOAD_CLOSE_DANCERS, //SEND DANCER MOTORS TO PRESET LOCATION, CHECK THAT THE DANCERS ARE ON THE THREAD
+ 09 THREAD_LOAD_CLOSE_LIDS,
+ 10 THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT,//JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION
+ 11 THREAD_LOAD_DRYER_LOADING, //START FEEDER PID, ROTATE LOADING ARM COUNTER THREAD DIRECTION X CIRCLES ACCORDING TO RML. FEEDER SPEED IS 40
+ //KEEP NOTATION HOW MANY ROTATIONS IN THE DRYER
12 THREAD_LOAD_RESUME_HEATING,
- 13 THREAD_LOAD_JOG_THREAD, //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING
+ 13 THREAD_LOAD_JOG_THREAD, //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING
14 THREAD_LOAD_END
}THREAD_LOAD_STAGES_ENUM;*/
THREAD_LOAD_STAGES_ENUM LoadStages = THREAD_LOAD_INIT;
ProcessParameters ProcessParametersClear,ProcessParametersRecover;
+ uint32_t LoadStatus = OK;
+ char LoadErrorMsg[100];
int32_t keepmicrostep;
- int32_t keepkvalrun,keepkvalhold;
+ int32_t keepkvalrun,keepkvalhold,kval_upperValue;
uint8_t CallbackCounter = 0;
uint8_t TimeoutsCounter = 0;
+ bool SecondTry = false,TryAgain = false;
+ int MessageState = 0; //0 - none, 1 = start, 2 = continue
+ uint32_t UnloadingStart = 0;
uint8_t NumberOfDrierLoaderCycles = 0;
uint32_t status = OK;
- uint32_t LoadingControlId = 0xFF,PullerControlId = 0xFF,WinderControlId = 0xFF;
+ uint32_t LoadingControlId = 0xFF,PullerControlId = 0xFF,WinderControlId = 0xFF, SpeedTControlId = 0xFF,ThreadLoadControlId = 0xFF;
+ uint32_t previousPosition = 0, currentPosition = 0,Tinitialpos = 0xFFFF;
+ uint32_t LoadCounter = 0;
+ double TotalLoadedLen = 0.0;
+ double LengthCalculationMultiplier;
+ float numberOfSteps = 0;
+ float numberOfCycles = 0;
+ double DrierPrevLocation = 0;
+ int DrierCenterLocation = 0;
+ FPGA_GPI_ENUM screw[2] = {GPI_LS_SCREW_RIGHT,GPI_LS_SCREW_LEFT};
+ int Screw_Dir = false;
+ bool InitCalled = false;
+ uint32_t LoadArmRounds;
+
+ int CurrentlyLoaded = 0;
uint32_t ThreadLoadStateMachine( THREAD_LOAD_STAGES_ENUM LoadStages);
uint32_t ThreadLoadControlCBFunction(uint32_t index, uint32_t ReadValue);
- uint32_t Thread_Load_Dryer_UnLoading(void);
+ uint32_t ThreadLoadLengthCBFunction(uint32_t IfIndex, uint32_t ReadValue);
+ uint32_t ThreadUpdateCallBackFunction(uint32_t IfIndex, uint32_t ReadValue);
- typedef struct
- {
- uint32_t LoadArmRounds;
- uint32_t LoadArmBackLash;
- }LoadArmInfoStruc;
- LoadArmInfoStruc LoadArmInfo;
- //char LoadArmPath[50] = "0://SysInfo//LoadArm.cfg";
-
- //RUN MOTOR TO SWITCH WITH TIMEOUT
- //RUN MOTOR TO BREAK SENSOR
- //RUN MOTOR TO DANCER LOCATION (POOLER GOES TO THE OTHER DIRECTION)
- //RUN MOTOR A FULL CYCLE
- //RUN A MOTOR NUMBER OF STEPS
- //RUN CONTROL FOR A SINGLE DANCER
+ uint32_t Thread_Load_Dryer_UnLoading(void);
+ uint32_t ThreadLoadingReport(void);
+ uint32_t ThreadLoadingRestartReport(void); //sending after a failure in the finalizing stage
+ bool ThreadLoaded(void);
bool ThreadLoadingActive(void)
{
if ((LoadStages > THREAD_LOAD_INIT)&&(LoadStages < THREAD_LOAD_END))
@@ -95,49 +136,46 @@
else
return false;
}
- uint32_t Thread_Load_Init(void)
+ uint32_t Thread_Load_Init(THREAD_LOAD_STAGES_ENUM Stage)
{
//void* buffer = NULL;
//uint32_t Bytes = 0;
//FRESULT Fresult = FR_OK;
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
-
- LoadArmInfo.LoadArmBackLash = 5;
- //LoadArmInfo.LoadArmRounds = 0xFF;
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Init");
+ load.color = BLINK;
+ LoadStatus = OK;
+ //LoadArmRounds = 0xFF;
//EEPROM_STORAGE_DRYER_CYCLES
- MCU_E2PromRead(EEPROM_STORAGE_DRYER_CYCLES,&LoadArmInfo.LoadArmRounds);
- if (LoadArmInfo.LoadArmRounds <= 2)
- LoadArmInfo.LoadArmRounds = 20;
- MCU_E2PromRead(EEPROM_STORAGE_DRYER_CYCLES,&LoadArmInfo.LoadArmRounds);
- Report("MotorMovetoEncoderPosition",__FILE__,__LINE__,LoadArmInfo.LoadArmRounds,RpWarning,LoadArmInfo.LoadArmBackLash,0);
+ MCU_E2PromRead(EEPROM_STORAGE_DRYER_CYCLES,&LoadArmRounds);
- /*Fresult = f_mkdir(SW_INFO_DIR);
- if ((Fresult == FR_OK)||(Fresult == FR_EXIST))
- {
+ Report("Read_Dryer_ENC_Position()",__FILE__,__LINE__,LoadArmRounds,RpWarning,Read_Dryer_ENC_Position(),0);
- Fresult = FileRead(LoadArmPath, &Bytes, &buffer);
- if (Fresult == FR_OK)
- {
- if (Bytes>=sizeof(LoadArmInfo))
- memcpy (&LoadArmInfo,buffer,sizeof(LoadArmInfo));
- free (buffer);
- }
- }*/
-
- Report("Thread_Load_Init",__FILE__,__LINE__,LoadArmInfo.LoadArmRounds,RpMessage,LoadArmInfo.LoadArmRounds,0);
StopInitSequence();
memcpy (&ProcessParametersRecover,&ProcessParametersKeep,sizeof(ProcessParameters));
//NumberOfDrierLoaderCycles = loadLoadArmParameters();
- LoadStages++;
- ThreadLoadStateMachine(LoadStages);
+ if (Stage == THREAD_LOAD_INIT)
+ {
+ LoadStages++;
+ ThreadLoadStateMachine(LoadStages);
+ }
+ else
+ {
+ Report("Thread_Load_Init another state ",__FILE__,__LINE__,Stage,RpMessage,LoadArmRounds,0);
+ }
+ InitCalled = true;
return OK;
}
uint32_t Thread_Load_Reduce_Heat(void)
{
+ if (Is_PP_Machine())
+ kval_upperValue = 28;
+ else
+ kval_upperValue = 70;
+
//Heaters Off, Dryer Blower Off, Blower Low,
- REPORT_MSG(LoadStages, "Thread Load State Machine step ");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Reduce_Heat");
memcpy (&ProcessParametersClear,&ProcessParametersKeep,sizeof(ProcessParameters));
ProcessParametersClear.dryerzone1temp = 0;
ProcessParametersClear.dryerzone2temp = 0;
@@ -149,122 +187,120 @@
ProcessParametersClear.headzone4temp = 0;
ProcessParametersClear.headzone5temp = 0;
ProcessParametersClear.headzone6temp = 0;
+ ProcessParametersClear.headzone7temp = 0;
+ ProcessParametersClear.headzone8temp = 0;
+ ProcessParametersClear.headzone9temp = 0;
+ ProcessParametersClear.headzone10temp = 0;
+ ProcessParametersClear.headzone11temp = 0;
+ ProcessParametersClear.headzone12temp = 0;
+ ProcessParametersClear.rblowertemp = 0;
+ ProcessParametersClear.lblowertemp = 0;
+ ProcessParametersClear.rblowerflow = 0;
+ ProcessParametersClear.lblowerflow = 0;
ProcessParametersClear.dyeingspeed = 40;
ProcessParametersClear.dryerbufferlength = ProcessParametersKeep.dryerbufferlength;
- if (HandleProcessParameters(&ProcessParametersClear)!= OK)
+ ProcessParametersClear.pullertension = ProcessParametersKeep.pullertension;
+ ProcessParametersClear.windertension = ProcessParametersKeep.windertension;
+
+ if (HandleProcessParameters(&ProcessParametersClear,false)!= OK)
{
- LOG_ERROR (LoadStages, "Thread_Load_Init failed");
+ LOG_ERROR (LoadStages, "Thread_Load_Reduce_Heat failed");
+ strcpy(LoadErrorMsg,"Thread_Load_Reduce_Heat failed");
+ load.color = fastBILNK;
+ LoadStatus = ERROR;
+ TryAgain = true;
+ //ThreadLoadButton(LoadStages);
}
else
{
- Turn_the_Blower_On();//Turn on with the Default_Voltage
- if (BlowerCfg.heatingvoltage)
- Control_Voltage_To_Blower(BlowerCfg.heatingvoltage);
+ if(Head_Type > HEAD_TYPE_FLAT_WITHOUT_CARD)
+ {
+ WHS_Set_SetPoint_Q_value(headairflow);
+ }
else
- Control_Voltage_To_Blower(BlowerCfg.voltage-500);
+ {
+ Turn_the_Blower_On();//Turn on with the Default_Voltage
+ if (BlowerCfg.heatingvoltage)
+ Control_Voltage_To_Blower(BlowerCfg.heatingvoltage);
+ else
+ Control_Voltage_To_Blower(BlowerCfg.voltage-500);
+ }
Control_Dryer_Fan(STOP,75);//use START or STOP, 0 - 100%
LoadStages++;
ThreadLoadStateMachine(LoadStages);
}
return OK;
}
- uint32_t Thread_Load_Set_Load_Arm_To_Start_Position_Callback(uint32_t deviceID, uint32_t BusyFlag)
+ uint32_t Thread_Load_Set_Load_Arm_To_Stopper_OnError_Callback(uint32_t deviceID, uint32_t BusyFlag)
{
- // Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
- /*NumberOfDrierLoaderCycles--;
- if (NumberOfDrierLoaderCycles)
- {
- Report("Thread_Load_Set_Load_Arm_To_Start_Position_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
- status |= MotorMoveWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
- MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround, Thread_Load_Set_Load_Arm_To_Start_Position_Callback,1000);
- }
- else*/
- {
- Report("Thread_Load_Set_Load_Arm_To_Start_Position_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
- //storeLoadArmParameters();
- MotorMove(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,LoadArmInfo.LoadArmBackLash );
+ Report("Thread_Load_Set_Load_Arm_To_Stopper_OnError_Callback time",__FILE__,msec_millisecondCounter - UnloadingStart,msec_millisecondCounter,RpMessage,UnloadingStart,0);
+
+ Report("Thread_Load_Set_Load_Arm_To_Stopper_OnError_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ NumberOfDrierLoaderCycles=0;
+ //storeLoadArmParameters();
+ MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Hard_Stop);
+ SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); //set this point as the spool home
+ MotorAbortMovetoLimitSwitch(HARDWARE_MOTOR_TYPE__MOTO_SCREW);
- SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); //set this point as the spool home
- LoadStages++;
- ThreadLoadStateMachine(LoadStages);
- }
return OK;
}
uint32_t Thread_Load_Set_Load_Arm_To_Stopper_Callback(uint32_t deviceID, uint32_t BusyFlag)
{
+ uint32_t temp = Read_Dryer_ENC_Position();
+ int angle;
- if(PullerControlId != 0xFF)
+ ReportWithPackageFilter(DiagnosticsFilter,"Thread_Load_Set_Load_Arm_To_Stopper_Callback",__FILE__,(int)numberOfCycles,(int)DrierPrevLocation,RpMessage,temp,0);
+
+ angle = Calculate_Arm_Distance(DrierPrevLocation,temp);
+
+ DrierPrevLocation = temp;
+ if (CallbackCounter)
{
- MotorStop(ThreadMotorIdToMotorId[POOLER_MOTOR],Hard_Hiz);
- RemoveControlCallback(PullerControlId, ThreadLoadControlCBFunction );
- PullerControlId = 0xFF;
+ CallbackCounter--;
}
- if(WinderControlId != 0xFF)
+ if (abs(angle)<10 ) // OK
{
- MotorStop(ThreadMotorIdToMotorId[WINDER_MOTOR],Hard_Hiz);
- RemoveControlCallback(WinderControlId, ThreadLoadControlCBFunction );
- WinderControlId = 0xFF;
- }
- /*Task_sleep(5)
- MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);
- MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);*/
+ Report("Thread_Load_Set_Load_Arm_To_Stopper time",__FILE__,msec_millisecondCounter - UnloadingStart,msec_millisecondCounter,RpMessage,UnloadingStart,0);
- MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING,Hard_Hiz);
-//move to exact location?
-// Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
- CallbackCounter = 0;
- Report("Thread_Load_Set_Load_Arm_To_Stopper_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
- NumberOfDrierLoaderCycles=0;
- //storeLoadArmParameters();
- LoadStages++;
- SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); //set this point as the spool home
+ Report("Thread_Load_Set_Load_Arm_To_Stopper_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ NumberOfDrierLoaderCycles=0;
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,0);
- ThreadLoadStateMachine(LoadStages);
- return OK;
- }
- uint32_t Thread_Load_Set_Load_Arm_To_Start_Position(void)
- {
- uint32_t numberOfSteps = 0;
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
- if (LoadArmInfo.LoadArmRounds != 0xFF)
- {
- //Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40
- numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
- Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,__LINE__,numberOfSteps,RpMessage,NumberOfDrierLoaderCycles,0);
- NumberOfDrierLoaderCycles = LoadArmInfo.LoadArmRounds;
- status |= MotorMoveWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
- numberOfSteps, Thread_Load_Set_Load_Arm_To_Start_Position_Callback,1000);
+ //storeLoadArmParameters();
+ LoadStages++;
+
+ ThreadLoadStateMachine(LoadStages);
}
- else //number of circles is not known - compare to position of the motor to verify location at the stopper
+ else
{
- Report("Thread_Load_Set_Load_Arm_To_Start_Position unknown cycles",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
- status |= MotorMoveToStopper(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
- MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/2, Thread_Load_Set_Load_Arm_To_Stopper_Callback,LoadArmInfo.LoadArmBackLash,1000);
+ load.color = fastBILNK;
+ usnprintf(LoadErrorMsg, 100, "^Stage %s - %s timeout",LoadStagesStr[LoadStages], MotorStr[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM]);
+ Report(LoadErrorMsg,__FILE__,__LINE__,LoadStages,RpWarning,TimeoutsCounter,0);
+ LoadStatus = ERROR;
+ ThreadLoadingReport();
+ TryAgain = true;
+ //ThreadLoadButton(LoadStages);
}
- //Use Notation How Many Rotations In The Drier, Or Check Against Stopper. Move Slowly
- return OK;
- }
- uint32_t Thread_Load_Jog_Feeder_To_Middle_Point_Callback(uint32_t deviceID, uint32_t BusyFlag)
- {
- CallbackCounter--;
- Report("Thread_Load_Jog_Feeder_To_Middle_Point_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
- //storeLoadArmParameters();
- LoadStages++;
- ThreadLoadStateMachine(LoadStages);
-
+//move to exact location?
+// Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
return OK;
}
-
uint32_t Thread_Load_HomingCallback(uint32_t MotorId, uint32_t ReadValue)
{
- Report("Thread_Load_HomingCallback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ Report("Thread_Load_HomingCallback",__FILE__,MotorId,LoadStages,RpMessage,CallbackCounter,0);
// REPORT_MSG(MotorId, "Thread_Load_HomingCallback Motor Id");
if ((LoadStages == THREAD_LOAD_CLOSE_ROCKERS)||(LoadStages == THREAD_LOAD_LIFT_ROCKERS))
{
if((MotorId == HARDWARE_MOTOR_TYPE__MOTO_RLOADING)||(MotorId == HARDWARE_MOTOR_TYPE__MOTO_LLOADING))
{
+ if(LoadStages == THREAD_LOAD_CLOSE_ROCKERS)
+ {
+ MotorMove(MotorId,MotorsCfg[MotorId].directionthreadwize,400);
+ Report("Move rockers further down",__FILE__,__LINE__,MotorId,RpMessage,400,0);
+ Task_sleep(200);
+ }
MotorSetMicroStep(MotorId, keepmicrostep);
MotorSetKvalRun(MotorId, keepkvalrun);
}
@@ -282,12 +318,20 @@
{
if (TimeoutsCounter)
{
- LOG_ERROR(LoadStages,"Load sequence timeout");
TimeoutsCounter = 0;
+ load.color = fastBILNK;
+ usnprintf(LoadErrorMsg, 100, "/Stage %s - %s timeout",LoadStagesStr[LoadStages], MotorStr[MotorId]);
+ Report(LoadErrorMsg,__FILE__,__LINE__,LoadStages,RpWarning,TimeoutsCounter,0);
+
+ LoadStatus = ERROR;
+ ThreadLoadingReport();
+ TryAgain = true;
+ //ThreadLoadButton(LoadStages);
}
else
{
LoadStages++;
+ LoadStatus = OK;
if (LoadStages == THREAD_LOAD_CLOSE_DANCERS)
{
MotorSetKvalHold(HARDWARE_MOTOR_TYPE__MOTO_RDANCER, keepkvalhold);
@@ -296,6 +340,12 @@
{
ThreadLoadStateMachine(LoadStages);
}
+ else
+ {
+ load.color = colorON;
+ Pannel_Leds(THREAD_LOAD, MODE_ON);
+ ThreadLoadingReport();
+ }
}
}
}
@@ -303,38 +353,62 @@
LOG_ERROR(MotorId, "Thread_Load_HomingCallback Callback is already 0");
return OK;
}
- /*uint32_t Thread_Load_Center_Head_Rockers(void)
- {
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
- CallbackCounter++;
- MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANHEAD,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANHEAD].directionthreadwize, 80, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANHEAD], Thread_Load_HomingCallback,10000);
- CallbackCounter++;
- MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANMECH,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANMECH].directionthreadwize, 80, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANMECH], Thread_Load_HomingCallback,10000);
- return OK;
- }*/
uint32_t Thread_Load_Open_Covers(void)
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Open_Covers");
//Open Dyeing Head Cover And Dryer Lid
//HARDWARE_MOTOR_TYPE__MOTO_DH_LID = 2,
//HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID = 4,
//DeActivateHeadMagnet();
CallbackCounter++;
- MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 200, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,10000);
- CallbackCounter++;
//MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].directionthreadwize, 200, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
- MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, 0, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,4000);
+ int direction;
+ if (MotorDriverResponse[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].DriverType == CombinrdMotDriver)//reverse direction for powerstep
+ {
+ direction = DRIER_LID_CLOSE;
+ }
+ else
+ {
+ direction = DRIER_LID_OPEN;
+ }
+ MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, direction, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
+ if (Head_Type != HEAD_TYPE_ARC)
+ {
+ CallbackCounter++;
+ if (MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 300, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,20000)==ERROR)
+ {
+ Thread_Load_HomingCallback(HARDWARE_MOTOR_TYPE__MOTO_DH_LID,NO_LIMIT);
+ }
+ }
+ if (Head_Type == HEAD_TYPE_FLAT)
+ {
+ Report("Thread_Load_Lift right actuator",__FILE__,__LINE__,LOW,RpMessage,false,0);
+ Trigger_Head_Actuators_Control(ACTIN, LOW,true);//UP
+ }
return OK;
}
uint32_t Thread_Load_Lift_Dancers(void)
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
- keepkvalhold = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].kvalhold;
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Lift_Dancers");
+ /*keepkvalhold = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].kvalhold;
MotorSetKvalHold(HARDWARE_MOTOR_TYPE__MOTO_RDANCER, 40);
CallbackCounter++;
- MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 15, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,15000);
+ MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 15, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,15000);*/
CallbackCounter++;
- MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 600, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,25000);
+ MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,25000);
+ status |= MCU_E2PromProgram(EEPROM_WINDER_TENSION_POSITION,1);
+ if (Is_PP_Machine() == true) //PP machine - new LTFU
+ {
+ CallbackCounter++;
+ MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER2,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER2].directionthreadwize, 500, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER2], Thread_Load_HomingCallback,25000);
+ status |= MCU_E2PromProgram(EEPROM_PULLER_TENSION_POSITION,1);
+
+ }
+ if (Head_Type == HEAD_TYPE_FLAT)
+ {
+ Report("Thread_Load_Lift left actuator",__FILE__,__LINE__,LOW,RpMessage,false,0);
+ Trigger_Head_Actuators_Stub(ACTOT, ENABLE, UP);
+ }
return OK;
}
@@ -343,15 +417,24 @@
{
keepmicrostep = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep;
keepkvalrun = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].kvalrun;
- if (keepkvalrun>=25)
- keepkvalrun = 25;
+ /*if (keepkvalrun>=25)
+ keepkvalrun = 25;*/
+
+ Report("Read_Dryer_ENC_Position()",__FILE__,__LINE__,0,RpWarning,Read_Dryer_ENC_Position(),0);
+
Report("Thread_Load_Lift_Rockers",__FILE__,__LINE__,keepkvalrun,RpMessage,keepmicrostep,0);
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ Report("Thread_Load_Lift_right dancer",__FILE__,__LINE__,0,RpMessage,0,0);
+ keepkvalhold = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].kvalhold;
+ MotorSetKvalHold(HARDWARE_MOTOR_TYPE__MOTO_RDANCER, 40);
+ CallbackCounter++;
+ MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 22, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,15000);
+
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Lift_Rockers");
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 8);
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 8);
- MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 70);
- MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 70);
+ MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, kval_upperValue);
+ MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, kval_upperValue);
Task_sleep(10);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 250, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,35000);
@@ -362,10 +445,12 @@
}
uint32_t Thread_Load_Initial_Tension(void) //Check Spool Presence, run Winder Until Break Sensor Is Identifieing Movement For A Second
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Initial_Tension");
+ load.color = BLINK;
if (FPGA_Read_limit_Switches(GPI_SW_SPOOL_EXISTS)==LIMIT)
{
REPORT_MSG(LIMIT, "No cone in winder");
+ Thread_Load_HomingCallback(HARDWARE_MOTOR_TYPE__MOTO_WINDER,NO_LIMIT);
//return ERROR;
}
CallbackCounter++;
@@ -378,57 +463,108 @@
{
keepmicrostep = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep;
keepkvalrun = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].kvalrun;
- if (keepkvalrun>=25)
- keepkvalrun = 25;
+ /*if (keepkvalrun>=25)
+ keepkvalrun = 25;*/
Report("Thread_Load_Close_Rockers",__FILE__,__LINE__,keepkvalrun,RpMessage,keepmicrostep,0);
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 8);
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 8);
- MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 70);
- MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 70);
+ MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, kval_upperValue);
+ MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, kval_upperValue);
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Close_Rockers");
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 250, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,25000);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 250, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,25000);
+ if (Head_Type == HEAD_TYPE_FLAT)
+ {
+ Report("Thread_Load_Close left actuator",__FILE__,__LINE__,LOW,RpMessage,true,0);
+ Trigger_Head_Actuators_Stub(ACTOT, ENABLE, DOWN);
+ }
return OK;
}
-
uint32_t Thread_Load_Close_Dancers(void)
//Send Dancer Motors To Preset Location, Check That The Dancers Are On The Thread
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ uint32_t current = 1;
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Close_Dancers");
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 15, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,10000);
- CallbackCounter++;
- MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 600, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,25000);
+ Report("Thread_Load_Close dancers tension",__FILE__,__LINE__,(int)windertension,RpMessage,(int)pullertension,0);
+
+// MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,25000);
+ status |= MCU_E2PromRead(EEPROM_WINDER_TENSION_POSITION,&current);
+
+ ThreadPrepare_Tension (HARDWARE_DANCER_TYPE__LeftDancer, windertension);
+/* if (current!=windertension)
+ {
+ CallbackCounter++;
+ MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1, 500);
+ MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, ((int)windertension*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].microstep), Thread_Load_HomingCallback,20000);
+ status |= MCU_E2PromProgram(EEPROM_WINDER_TENSION_POSITION,(int)windertension);
+ }*/
+ if (Is_PP_Machine() == true) //PP machine - new LTFU
+ {
+ ThreadPrepare_Tension (HARDWARE_DANCER_TYPE__MiddleDancer, pullertension);
+ /*status |= MCU_E2PromRead(EEPROM_PULLER_TENSION_POSITION,&current);
+ if (current!=pullertension)
+ {
+ CallbackCounter++;
+ MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_LDANCER2, 500);
+ MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_LDANCER2, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER2].directionthreadwize, ((int)pullertension*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER2].microstep), Thread_Load_HomingCallback,20000);
+ status |= MCU_E2PromProgram(EEPROM_PULLER_TENSION_POSITION,(int)pullertension);
+ }*/
+
+ }
+ if (Head_Type == HEAD_TYPE_FLAT)
+ {
+ Report("Thread_Load_Close right actuators",__FILE__,__LINE__,LOW,RpMessage,true,0);
+ HeadCard_Actuators_Relocate();
+ }
return OK;
}
uint32_t Thread_Load_Close_Lids(void)
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Close_Lids");
//Close Dyeing Head Cover And Dryer Lid
//HARDWARE_MOTOR_TYPE__MOTO_DH_LID = 2,
//HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID = 4,
CallbackCounter++;
- MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 200, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,10000);
- CallbackCounter++;
// MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].directionthreadwize, 200, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
- MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, 2, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,4000);
+ int direction;
+ if (MotorDriverResponse[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].DriverType == CombinrdMotDriver)//reverse direction for powerstep
+ {
+ direction = DRIER_LID_OPEN;
+ }
+ else
+ {
+ direction = DRIER_LID_CLOSE;
+ }
+ MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, direction, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
+ if (Head_Type != HEAD_TYPE_ARC)
+ {
+ CallbackCounter++;
+ if(MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 300, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,20000)==ERROR)
+ {
+ Thread_Load_HomingCallback(HARDWARE_MOTOR_TYPE__MOTO_DH_LID,NO_LIMIT);
+ }
+ }
return OK;
}
uint32_t Thread_Load_Resume_Heating(void)
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Resume_Heating");
ActivateHeadMagnet();
+ HeadCard_Actuators_Relocate();
- if (HandleProcessParameters(&ProcessParametersRecover)!= OK)
+ if (HandleProcessParameters(&ProcessParametersRecover,false)!= OK)
{
- LOG_ERROR (LoadStages, "Thread_Load_Resume_Heating failed");
+ usnprintf(LoadErrorMsg, 100, "Stage %s error",LoadStagesStr[LoadStages]);
+ Report(LoadErrorMsg,__FILE__,__LINE__,LoadStages,RpWarning,TimeoutsCounter,0);
}
else
{
@@ -438,15 +574,50 @@
}
return OK;
}
+ uint32_t Thread_Load_Jog_Feeder_To_Middle_Point_Callback(uint32_t deviceID, uint32_t Condition)
+ {
+ if (Condition == true)
+ {
+ CallbackCounter--;
+ Report("Thread_Load_Jog_Feeder_To_Middle_Point_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ //storeLoadArmParameters();
+ LoadStages++;
+ ThreadLoadStateMachine(LoadStages);
+ }
+ else
+ {
+ CallbackCounter--;
+ Report("Thread_Load_Jog_Feeder_To_Middle_Point TimeOut!",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ //storeLoadArmParameters();
+ if (SecondTry == true)
+ {
+ LoadStages++;
+ ThreadLoadStateMachine(LoadStages);
+ LoadStatus = OK;
+ }
+ else
+ {
+ TimeoutsCounter = 0;
+ load.color = fastBILNK;
+ usnprintf(LoadErrorMsg, 100, "Thread_Load_Jog_Feeder_To_Middle_Point TimeOut!");
+ Report("Thread_Load_Jog_Feeder_To_Middle_Point TimeOut!",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ LoadStatus = ERROR;
+ ThreadLoadingReport();
+ TryAgain = true;
+ //ThreadLoadButton(LoadStages);
+ }
+ }
+
+ return OK;
+ }
uint32_t Thread_Load_Jog_Feeder_To_Middle_Point(void)
//Jog The Feeder Motor Until The Feeder Dancer Is At Middle Position
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Jog_Feeder_To_Middle_Point");
CallbackCounter++;
- MotorMovetoDancerPosition (HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize, 100, FEEDER_DANCER ,true, Thread_Load_Jog_Feeder_To_Middle_Point_Callback,2000);
+ MotorMovetoDancerPosition (HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize, 400, FEEDER_DANCER ,true, Thread_Load_Jog_Feeder_To_Middle_Point_Callback,6000);
return OK;
}
-
uint32_t Thread_Load_Dryer_MovetoEncoderPosition_Callback(uint32_t MotorId, uint32_t ReadValue)
{
Report("Thread_Load_Dryer_MovetoEncoderPosition_Callback",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
@@ -457,11 +628,20 @@
RemoveControlCallback(LoadingControlId, ThreadLoadControlCBFunction );
LoadingControlId = 0xFF;
}
+ if (SpeedTControlId != 0xFF)
+ {
+ RemoveControlCallback(SpeedTControlId, ThreadLoadLengthCBFunction );
+ SpeedTControlId = 0xFF;
+ }
+ Report("Total Feeder load",__FILE__,__LINE__,dryerbufferCentimeters,RpMessage,TotalLoadedLen,0);
+
if (CallbackCounter)
{
CallbackCounter--;
if (CallbackCounter == 0)
{
+ LoadStatus = OK;
+
LoadStages++;
if (LoadStages != THREAD_LOAD_INITIAL_TENSION) //on this satge we should wait for user call
{
@@ -476,43 +656,103 @@
}
uint32_t Thread_Load_Dryer_Loading_Callback(uint32_t MotorId, uint32_t ReadValue)
{
- Report("Thread_Load_Dryer_Loading_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
- Report("Thread_Load_Dryer_Loading_Callback details",__FILE__,__LINE__,MotorId,RpMessage,CallbackCounter,0);
- /*if(LoadingControlId != 0xFF)
+ numberOfCycles++;
+
+ Report("Thread_Load_Dryer_Loading_Callback",__FILE__,(int)TotalLoadedLen,(int)DrierPrevLocation,RpMessage,numberOfCycles,0);
+
+ if ((fabs (TotalLoadedLen -DrierPrevLocation)>50 )&&(ReadValue == NOTBUSY))
{
- MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);
- RemoveControlCallback(LoadingControlId, ThreadLoadControlCBFunction );
- LoadingControlId = 0xFF;
- }*/
- MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Dryer_MovetoEncoderPosition_Callback,10000);
+ DrierPrevLocation = TotalLoadedLen ;
+ //Report("Thread_Load_Dryer_Loading_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
+ //Report("Thread_Load_Dryer_Loading_Callback details",__FILE__,(int)(TotalLoadedLen),numberOfCycles,RpMessage,CallbackCounter,0);
+ if (LoadStages != THREAD_LOAD_DRYER_LOADING)
+ {
+ return OK;
+ }
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,numberOfCycles+CurrentlyLoaded);
+ if (numberOfCycles<LoadArmRounds)
+ {
+ MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
+ numberOfSteps, Thread_Load_Dryer_Loading_Callback, 10000);
+ }
+ else
+ {
+ MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Dryer_MovetoEncoderPosition_Callback,30000,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,40);
+ Report("Store Number of cycles in dryer",__FILE__,__LINE__,numberOfCycles,RpMessage,LoadArmRounds,0);
+ }
+ }
+ else
+ {
+ TryAgain = true;
+ SecondTry = false;
+ Report("Loading dryer - halted",__FILE__,__LINE__,numberOfCycles,RpMessage,LoadArmRounds,0);
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,numberOfCycles+CurrentlyLoaded);
+ TimeoutsCounter = 0;
+ CallbackCounter = 0;
+ load.color = fastBILNK;
+ usnprintf(LoadErrorMsg, 100, "$Stage %s - Dryer load arm timeout",LoadStagesStr[LoadStages]);
+ Report(LoadErrorMsg,__FILE__,__LINE__,LoadStages,RpWarning,TimeoutsCounter,0);
+ LoadStatus = ERROR;
+ MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, 200);
+ if(LoadingControlId != 0xFF)
+ {
+ MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);
+ RemoveControlCallback(LoadingControlId, ThreadLoadControlCBFunction );
+ LoadingControlId = 0xFF;
+ }
+ if (SpeedTControlId != 0xFF)
+ {
+ RemoveControlCallback(SpeedTControlId, ThreadLoadLengthCBFunction );
+ SpeedTControlId = 0xFF;
+ }
+ Report("Total Feeder load",__FILE__,__LINE__,dryerbufferCentimeters,RpMessage,TotalLoadedLen,0);
+
+ ThreadLoadingReport();
+ //ThreadLoadButton(LoadStages);
+ }
return OK;
}
uint32_t Thread_Load_Dryer_Loading(void)
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Dryer_Loading");
if (dryerbufferlength)
- LoadArmInfo.LoadArmRounds = (int)dryerbufferlength;
- //if (LoadArmInfo.LoadArmRounds <= 2)
- // LoadArmInfo.LoadArmRounds = 20;
- float numberOfSteps = 0;
+ LoadArmRounds = (int)dryerbufferlength;
+ if (LoadArmRounds <= 2)
+ LoadArmRounds = 30;
//Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40
SetOriginMotorSpeed(19);
// OriginalMotorSpd_2PPS[FEEDER_MOTOR] = 1000;
// CurrentControlledSpeed[FEEDER_MOTOR] = 1000;
- MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,LoadArmInfo.LoadArmRounds);
+ MCU_E2PromRead(EEPROM_STORAGE_DRYER_CYCLES,&CurrentlyLoaded);
+ Report("Thread_Load_Dryer_Loading cycles",__FILE__,LoadArmRounds,CurrentlyLoaded,RpMessage,LoadArmRounds-CurrentlyLoaded,0);
+ if (CurrentlyLoaded)
+ {
+ LoadArmRounds -= CurrentlyLoaded;
+ }
+ if (LoadArmRounds == CurrentlyLoaded)
+ {
+ Report("Thread_Load_Dryer_Loading no need for cycles",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ LoadStages++;
+ ThreadLoadStateMachine(LoadStages);
+ return OK;
+ }
+ ThreadMotorIdToMotorId[FEEDER_MOTOR] = HARDWARE_MOTOR_TYPE__MOTO_RDRIVING ;
+ ThreadMotorIdToMotorId[DRYER_MOTOR] = HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING;
- numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
- numberOfSteps -= 100;
+ MCU_E2PromRead(EEPROM_STORAGE_DRYER_CENTER,&DrierPrevLocation);
+ numberOfCycles = 0;
+ numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/**LoadArmRounds*/*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
+// numberOfSteps -= 100;
//numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*3.3*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
Report("Thread Load State Machine step.",__FILE__,LoadStages,numberOfSteps,RpMessage,(int)(MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius),0);
MotorControlConfig[FEEDER_MOTOR].m_params.MAX = 1;
MotorControlConfig[FEEDER_MOTOR].m_params.MIN = MotorsControl[FEEDER_MOTOR].outputproportionalpowerlimit*-1;
MotorControlConfig[FEEDER_MOTOR].m_params.Kd = MotorsControl[FEEDER_MOTOR].derivativetime;
MotorControlConfig[FEEDER_MOTOR].m_params.Kp = MotorsControl[FEEDER_MOTOR].proportionalgain;
- MotorControlConfig[FEEDER_MOTOR].m_params.Ki = MotorsControl[FEEDER_MOTOR].integraltime;
+ MotorControlConfig[FEEDER_MOTOR].m_params.Ki = 0;//MotorsControl[FEEDER_MOTOR].integraltime;
MotorControlConfig[FEEDER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[FEEDER_MOTOR].setpointramprateorsoftstartramp;
MotorControlConfig[FEEDER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[FEEDER_MOTOR].outputonoffhysteresisvalue;
MotorControlConfig[FEEDER_MOTOR].m_params.epsilon = MotorsControl[FEEDER_MOTOR].epsilon;
@@ -527,42 +767,54 @@
MotorControlConfig[FEEDER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage
MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize);
- MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius);
+ MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/6*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius);
+ //6 seconds per round
LoadingControlId = AddControlCallback(NULL,ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR);
Report("AddControlCallback feeder",__FILE__,__LINE__,LoadingControlId,RpMessage,IfTypeThread*0x100+FEEDER_MOTOR,0);
+ if (SpeedTControlId != 0xFF)
+ {
+ RemoveControlCallback(SpeedTControlId,ThreadLoadLengthCBFunction);
+ SpeedTControlId = 0xFF;
+ }
+ //SetMotHome(ThreadMotorIdToMotorId[Motor_i]);
+ LengthCalculationMultiplier = (MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].pulleyradius*2*PI)/(MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].pulseperround*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].microstep);
+ TotalLoadedLen = 0;
+ DrierPrevLocation = 200; //initial safe value
+ SpeedTControlId = AddControlCallback("Thread length",ThreadLoadLengthCBFunction, eHundredMillisecond,MotorGetPositionFromFPGA,(IfTypeThread*0x100+HARDWARE_MOTOR_TYPE__MOTO_RDRIVING),HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,0);
+ Tinitialpos = 0xFFFF;previousPosition = 0; currentPosition = 0;
CallbackCounter++;
Report("Thread_Load_Dryer_Loading",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
- numberOfSteps, Thread_Load_Dryer_Loading_Callback, 100000);
-
- //Keep Notation How Many Rotations In The Dryer
- //LoadArmInfo.LoadArmBackLash = 0;
- //LoadArmInfo.LoadArmRounds = (int)dryerbufferlength;
- //FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath,BIOS_WAIT_FOREVER);
+ numberOfSteps-800, Thread_Load_Dryer_Loading_Callback, 10000);
return OK;
}
+ double keepfeedertension = 0;
uint32_t Thread_Load_Jog_ThreadStop(uint32_t index, uint32_t ReadValue)
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Jog_ThreadStop");
SafeRemoveControlCallback(LoadingControlId, Thread_Load_Jog_ThreadStop );
LoadingControlId = 0xFF;
ThreadAbortJoggingFunc();
LoadStages++;
+ ProcessParametersKeep.feedertension = keepfeedertension;
ThreadLoadStateMachine(LoadStages);
return OK;
}
uint32_t Thread_Load_Jog_Thread(void)
//Jog Thread Shortly To Make Sure Spool Is Running. Report End Of Loading
{
- REPORT_MSG(LoadStages, "Thread Load State Machine step");
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Thread_Load_Jog_Thread");
+ keepfeedertension = feedertension;
+ ProcessParametersKeep.feedertension = 0.0;
ThreadJoggingFunc(20);
- LoadingControlId = AddControlCallback(NULL,Thread_Load_Jog_ThreadStop, eOneSecond*5,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR);
+ LoadingControlId = AddControlCallback("Load jog",Thread_Load_Jog_ThreadStop, eOneSecond*25,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR);
return OK;
}
uint32_t Thread_Load_End(void)
{
REPORT_MSG(LoadStages,"Loading Ended");
+ ThreadLoadingReport();
if(LoadingControlId != 0xFF)
{
MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);
@@ -581,7 +833,18 @@
RemoveControlCallback(WinderControlId, ThreadLoadControlCBFunction );
WinderControlId = 0xFF;
}
+ if (SpeedTControlId != 0xFF)
+ {
+ RemoveControlCallback(SpeedTControlId, ThreadLoadLengthCBFunction );
+ SpeedTControlId = 0xFF;
+ }
+ if (ThreadLoadControlId != 0xFF)
+ {
+ RemoveControlCallback(ThreadLoadControlId, ThreadUpdateCallBackFunction );
+ ThreadLoadControlId = 0xFF;
+ }
+ LoadingStopArmReset();
MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM);
MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_RLOADING);
MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_LLOADING);
@@ -589,99 +852,194 @@
MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_LDANCER1);
MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID);
MotorStopAction(HARDWARE_MOTOR_TYPE__MOTO_DH_LID);
- MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Hard_Stop);
+ MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING,Hard_Stop);
+ MotorStop(HARDWARE_MOTOR_TYPE__MOTO_WINDER,Hard_Hiz);
+ MotorStop(HARDWARE_MOTOR_TYPE__MOTO_SCREW,Hard_Hiz);
+ MotorStop(HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,Hard_Hiz);
+ if (LoadStages!=THREAD_LOAD_END)
+ {
+ usnprintf(LoadErrorMsg, 100, "Load sequence stopped by user on stage %d",LoadStages);
+ LoadStatus = ERROR;
+ }
+
LoadStages = THREAD_LOAD_INIT;
+ load.color = colorON;
+ Pannel_Leds(THREAD_LOAD, MODE_ON);
return OK;
}
- uint32_t Thread_Load_Dryer_UnLoading(void)
+ uint32_t Thread_Load_switchCallback(uint32_t deviceID, uint32_t BusyFlag)
{
- REPORT_MSG(LoadStages, "Thread UnLoad State Machine step");
- LoadArmInfo.LoadArmRounds = 0;
- //uint32_t numberOfSteps = 0;
- //Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40
- SetOriginMotorSpeed(19);
-// OriginalMotorSpd_2PPS[FEEDER_MOTOR] = 1000;
-// CurrentControlledSpeed[FEEDER_MOTOR] = 1000;
+ if ((LoadStages != THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION)||(LoadStatus == ERROR))
+ {
+ return OK;
+ }
+ Screw_Dir = 1-Screw_Dir;
+ // movement of the screw while unloading the thread from the dryer to the spool
+ AlarmHandlingSetAlarm (EVENT_TYPE__SCREW_MOTOR_LIMIT_TIMEOUT,OFF); //handle alarm detection and operation
+ status = MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_SCREW,Screw_Dir, 80, screw[Screw_Dir], Thread_Load_switchCallback,20000);
+
+ return OK;
+ }
+ /*uint32_t Thread_Load_Dryer_UnLoading_Callback(uint32_t MotorId, uint32_t ReadValue)
+ {
+ bool direction;
+ numberOfCycles++;
+ uint32_t temp = Read_Dryer_ENC_Position();
+ Report("Thread_Load_Dryer_UnLoading_Callback",__FILE__,AccumulatedArmMovement,temp,RpMessage,DrierPrevLocation,0);
+ //Report("Thread_Load_Dryer_UnLoading_Callback details",__FILE__,(int)(TotalLoadedLen),numberOfCycles,RpMessage,CallbackCounter,0);
+ if (LoadStages != THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION)
+ {
+ Report("Thread_Load_Dryer_UnLoading_Callback wrong state",__FILE__,__LINE__,LoadStages,RpMessage,DrierPrevLocation,0);
+ return OK;
+ }
+ if ((AccumulatedArmMovement>8000 )&&(ReadValue == NOTBUSY)) // OK - take another round
+ {
+ DrierPrevLocation = temp;
+ Report("Thread_Load_Dryer_UnLoading cycles",__FILE__,numberOfCycles,LoadArmRounds,RpMessage,0,0);
+ if (numberOfCycles<LoadArmRounds)
+ {
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,LoadArmRounds-numberOfCycles);
+ MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
+ numberOfSteps, Thread_Load_Dryer_UnLoading_Callback, 10000);
+ }
+ else //done enough cycles, go to the center point
+ {
+ MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Set_Load_Arm_To_Stopper_Callback,30000,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,40);
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,0);
+ Report("Store Number of cycles in dryer",__FILE__,__LINE__,numberOfCycles,RpMessage,LoadArmRounds,0);
+ }
+ }
+ else //timeout or no movement
+ {
+ Report("Unloading dryer - halted",__FILE__,__LINE__,numberOfCycles,RpMessage,LoadArmRounds,0);
+ if (SecondTry == true)
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,0);
+ else
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,LoadArmRounds-numberOfCycles);
+ if (abs(temp -DrierCenterLocation)<200)
+ {
+ if (temp<DrierCenterLocation)
+ direction = 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize;
+ else
+ direction = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize;
+ MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Set_Load_Arm_To_Stopper_OnError_Callback,3000,direction,10);
+
+ }
+ else
+ MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Hard_Stop);
- //numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
- MotorControlConfig[POOLER_MOTOR].m_params.MAX = 1;
- MotorControlConfig[POOLER_MOTOR].m_params.MIN = MotorsControl[POOLER_MOTOR].outputproportionalpowerlimit*-1;
- MotorControlConfig[POOLER_MOTOR].m_params.Kd = MotorsControl[POOLER_MOTOR].derivativetime;
- MotorControlConfig[POOLER_MOTOR].m_params.Kp = MotorsControl[POOLER_MOTOR].proportionalgain;
- MotorControlConfig[POOLER_MOTOR].m_params.Ki = 0;//MotorsControl[POOLER_MOTOR].integraltime;
- MotorControlConfig[POOLER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[POOLER_MOTOR].setpointramprateorsoftstartramp;
- MotorControlConfig[POOLER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[POOLER_MOTOR].outputonoffhysteresisvalue;
- MotorControlConfig[POOLER_MOTOR].m_params.epsilon = MotorsControl[POOLER_MOTOR].epsilon;
- MotorControlConfig[POOLER_MOTOR].m_params.dt = MotorsControl[POOLER_MOTOR].controloutputtype;
- MotorControlConfig[POOLER_MOTOR].m_ingnoreValue = MotorsControl[POOLER_MOTOR].sensorcorrectionadjustment; // the minimal change required to change the motor speed in pulses
- MotorControlConfig[POOLER_MOTOR].m_calculatedError = 0;
- MotorControlConfig[POOLER_MOTOR].m_integral = 0;
- MotorControlConfig[POOLER_MOTOR].m_isEnabled = true;
- MotorControlConfig[POOLER_MOTOR].m_isReady = true;
- MotorControlConfig[POOLER_MOTOR].m_mesuredParam = 0;
- MotorControlConfig[POOLER_MOTOR].m_preError = 0;
- MotorControlConfig[POOLER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage
- MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_LDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDRIVING].directionthreadwize);
- PullerControlId = AddControlCallback(NULL,ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+POOLER_MOTOR),POOLER_DANCER,POOLER_MOTOR);
- Report("AddControlCallback Puller",__FILE__,__LINE__,PullerControlId,RpMessage,IfTypeThread*0x100+POOLER_MOTOR,0);
-////////////////////////
- MotorControlConfig[WINDER_MOTOR].m_params.MAX = 1;
- MotorControlConfig[WINDER_MOTOR].m_params.MIN = MotorsControl[WINDER_MOTOR].outputproportionalpowerlimit*-1;
- MotorControlConfig[WINDER_MOTOR].m_params.Kd = MotorsControl[WINDER_MOTOR].derivativetime;
- MotorControlConfig[WINDER_MOTOR].m_params.Kp = MotorsControl[WINDER_MOTOR].proportionalgain;
- MotorControlConfig[WINDER_MOTOR].m_params.Ki = 0;//MotorsControl[WINDER_MOTOR].integraltime;
- MotorControlConfig[WINDER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[WINDER_MOTOR].setpointramprateorsoftstartramp;
- MotorControlConfig[WINDER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[WINDER_MOTOR].outputonoffhysteresisvalue;
- MotorControlConfig[WINDER_MOTOR].m_params.epsilon = MotorsControl[WINDER_MOTOR].epsilon;
- MotorControlConfig[WINDER_MOTOR].m_params.dt = MotorsControl[WINDER_MOTOR].controloutputtype;
- MotorControlConfig[WINDER_MOTOR].m_ingnoreValue = MotorsControl[WINDER_MOTOR].sensorcorrectionadjustment; // the minimal change required to change the motor speed in pulses
- MotorControlConfig[WINDER_MOTOR].m_calculatedError = 0;
- MotorControlConfig[WINDER_MOTOR].m_integral = 0;
- MotorControlConfig[WINDER_MOTOR].m_isEnabled = true;
- MotorControlConfig[WINDER_MOTOR].m_isReady = true;
- MotorControlConfig[WINDER_MOTOR].m_mesuredParam = 0;
- MotorControlConfig[WINDER_MOTOR].m_preError = 0;
- MotorControlConfig[WINDER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage
- MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_WINDER,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_WINDER].directionthreadwize);
+ TimeoutsCounter = 0;
+ CallbackCounter = 0;
+ if(WinderControlId != 0xFF)
+ {
+ MotorStop(ThreadMotorIdToMotorId[WINDER_MOTOR],Hard_Hiz);
+ RemoveControlCallback(WinderControlId, ThreadLoadControlCBFunction );
+ WinderControlId = 0xFF;
+ }
- WinderControlId = AddControlCallback(NULL,ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+WINDER_MOTOR),WINDER_DANCER,WINDER_MOTOR);
- Report("AddControlCallback Winder",__FILE__,__LINE__,WinderControlId,RpMessage,IfTypeThread*0x100+WINDER_MOTOR,0);
+ MotorAbortMovetoLimitSwitch(HARDWARE_MOTOR_TYPE__MOTO_SCREW);
-////////////////////////
- MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING].directionthreadwize);
- MotorSetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING, OriginalMotorSpd_2PPS[DRYER_MOTOR]);
+ MotorStop(HARDWARE_MOTOR_TYPE__MOTO_DRYER_DRIVING,Hard_Hiz);
+ load.color = fastBILNK;
+ usnprintf(LoadErrorMsg, 100, "&Stage %s - Dryer load arm timeout",LoadStagesStr[LoadStages]);
+ Report(LoadErrorMsg,__FILE__,__LINE__,LoadStages,RpWarning,TimeoutsCounter,0);
+ Report("Dryer unloading timeout(1) or no movement",__FILE__,temp,DrierPrevLocation,RpWarning,ReadValue,0);
+ LoadStatus = ERROR;
+ TryAgain = true;
+ ThreadLoadingReport();
+ //ThreadLoadButton(LoadStages);
+ }
+ return OK;
+ }*/
+ uint32_t Thread_Load_Dryer_UnLoading(void)
+ {
+ uint32_t temp;
+ REPORT_MSG(LoadStages, "Thread Load State Machine step Dryer Unloading");
+ //LoadArmRounds = 0;
+ //uint32_t numberOfSteps = 0;
CallbackCounter++;
- //MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
- // numberOfSteps, Thread_Load_Dryer_Loading_Callback, 100000);
- Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
- LoadArmInfo.LoadArmBackLash = 5;
- status |= MotorMoveToStopper(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
- MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4, Thread_Load_Set_Load_Arm_To_Stopper_Callback,LoadArmInfo.LoadArmBackLash,1000);
+ MCU_E2PromRead(EEPROM_STORAGE_DRYER_CENTER,&temp);
+ DrierCenterLocation = DrierPrevLocation;
+ DrierPrevLocation = temp;
+ UnloadingStart = msec_millisecondCounter;
+ //numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/**LoadArmRounds*/*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
+ //numberOfCycles = 0;
+ LoadingArmReset(Thread_Load_Set_Load_Arm_To_Stopper_Callback,300000);
+ /*if (SecondTry == true)
+ {
+ MCU_E2PromRead(EEPROM_STORAGE_DRYER_CYCLES,&LoadArmRounds);
+ if (LoadArmRounds == 0) //prev trial stopped
+ {
+ LoadArmRounds = (int)dryerbufferlength;
+ }
+ //LoadArmRounds = 30;
+ }
+ else
+ {
+ MCU_E2PromRead(EEPROM_STORAGE_DRYER_CYCLES,&LoadArmRounds);
+ if (LoadArmRounds == 0) //prev trial stopped
+ {
+ LoadArmRounds = (int)dryerbufferlength;
+ }
+ }*/
+ /*MCU_E2PromRead(EEPROM_STORAGE_DRYER_CENTER,&temp);
+ DrierCenterLocation = DrierPrevLocation;
+ DrierPrevLocation = temp;
+ Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,UnloadingStart,DrierPrevLocation,RpMessage, LoadArmRounds,0);
+ MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/6*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius);
+// status |= MotorMoveToStopper(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
+// MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4, Thread_Load_Set_Load_Arm_To_Stopper_Callback,0,1000);
+ MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
+ numberOfSteps-800, Thread_Load_Dryer_UnLoading_Callback, 10000);
+
+ Screw_Dir = 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize;
+
+ // movement of the screw while unloading the thread from the dryer to the spool
+ status = MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_SCREW,Screw_Dir, 80, screw[Screw_Dir], Thread_Load_switchCallback,20000);
//Keep Notation How Many Rotations In The Dryer
- LoadArmInfo.LoadArmBackLash = 5;
- LoadArmInfo.LoadArmRounds = (int)dryerbufferlength;
- //FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath,BIOS_WAIT_FOREVER);
+ //LoadArmRounds = (int)dryerbufferlength;
+ *
+ */
+ load.color = BLINK;
return OK;
}
+ double percentage;
uint32_t ThreadLoadStateMachine( THREAD_LOAD_STAGES_ENUM ReadValue)
{
REPORT_MSG(ReadValue,"ThreadLoadStateMachine");
+ //ThreadLoaded();
+ percentage = ReadValue*7;
+ ThreadLoadingReport();
+
if (LoadStages!=ReadValue)
LoadStages = ReadValue;
switch (ReadValue)
{
case THREAD_LOAD_INIT:
//LoadStages++;
- Thread_Load_Init();
+ MessageState = 1;
+
+ Thread_Load_Init(ReadValue);
break;
case THREAD_LOAD_REDUCE_HEAT: //HEATERS OFF, DRYER BLOWER OFF, BLOWER LOW,
//LoadStages++;
+ MessageState = 1;
+ if (InitCalled == false)
+ {
+ REPORT_MSG(ReadValue,"Thread_Load_Init called from 1");
+ Thread_Load_Init(ReadValue);
+ }
+ else
+ {
+ REPORT_MSG(ReadValue,"Thread_Load_Init called from 0");
+ }
Thread_Load_Reduce_Heat();
+ InitCalled = false;
break;
case THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION://USE NOTATION HOW MANY ROTATIONS IN THE DRYER, OR CHECK AGAINS STOPPER. MOVE SLOWLY
//LoadStages++;
@@ -736,37 +1094,135 @@
case THREAD_LOAD_JOG_THREAD: //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING
//LoadStages++;
Thread_Load_Jog_Thread();
+ ThreadLoadingReport();
break;
case THREAD_LOAD_END:
LoadStages = THREAD_LOAD_END;
+ percentage = 100.0;
Thread_Load_End();
break;
default:
LOG_ERROR(LoadStages,"ERROR IN LOAD STATE MACHINE");
break;
}
+
return OK;
}
uint32_t ThreadLoadButton(THREAD_LOAD_STAGES_ENUM ReadValue)
{
- if (JobIsActive())
+ if (JobIsActive()||(MachineReadyForHeating == false)||(FPGABurningActive==true))
{
Report("ThreadLoadButton called on job",__FILE__,__LINE__,LoadStages,RpMessage,ReadValue,0);
return ERROR;
}
+ if (CallbackCounter)
+ {
+ Report("ThreadLoadButton called when the loading is active",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
+ return ERROR;
+ }
Report("ThreadLoadButton",__FILE__,__LINE__,LoadStages,RpMessage,ReadValue,0);
- if (LoadStages > ReadValue)
+ Report("ThreadLoadButton params",__FILE__,LoadStatus,TryAgain,RpMessage,SecondTry,0);
+ if (LoadStages == THREAD_LOAD_INITIAL_TENSION) //on this satge we should wait for user call
+ MessageState = 2;
+ ThreadLoadingReport();
+ if (LoadStatus == ERROR)
{
- ThreadLoadStateMachine(LoadStages+1);
+ if ((SecondTry == false)&&(TryAgain == true))
+ {
+ LoadStatus = OK;
+ SecondTry = true;
+ load.color = BLINK;
+ //if (LoadStages > THREAD_LOAD_INITIAL_TENSION)
+ // ThreadLoadingRestartReport();
+ Report("Calling State machine retry",__FILE__,LoadStages,LoadStatus,RpMessage,SecondTry,0);
+ ThreadLoadStateMachine(LoadStages);
+ }
+ else if (SecondTry == true)
+ {
+ SecondTry = false;
+ Report("Calling State machine 2nd try",__FILE__,LoadStages,LoadStatus,RpMessage,SecondTry,0);
+ load.color = BLINK;
+ LoadStatus = OK;
+ if (LoadStages == THREAD_LOAD_LIFT_DANCERS)
+ {
+ LoadStages++;
+ }
+ else
+ ThreadLoadStateMachine(LoadStages+1);
+ }
+ else //((SecondTry == false)&&(TryAgain == false))???????
+ {
+ Report("State ERROR with wrong parameters",__FILE__,LoadStages,LoadStatus,RpMessage,SecondTry,0);
+ SecondTry = false;
+ }
}
else
{
- ThreadLoadStateMachine(ReadValue);
+ Report("Calling State machine status OK",__FILE__,ReadValue,LoadStatus,RpMessage,SecondTry,0);
+ //if (LoadStages > THREAD_LOAD_INITIAL_TENSION)
+ // ThreadLoadingRestartReport();
+ ThreadLoadStateMachine(LoadStages);
+ SecondTry = false;
}
return OK;
}
-uint32_t LoadCounter = 0;
+uint32_t ThreadLoadLengthCBFunction(uint32_t IfIndex, uint32_t ReadValue)
+{
+ uint32_t positionDiff = 0,prevprev;
+ double length = 0.0;
+ char lenstr[150];
+ static int counter = 0;
+ int index = MAX_THREAD_MOTORS_NUM;
+ if (IfIndex>>8 != IfTypeThread)
+ {
+ LOG_ERROR (IfIndex, "Wrong Interface type");
+ return 0xFFFFFFFF;
+ }
+ index = IfIndex&0xFF;
+// if (CurrentRequestedLength == 0.0)
+// return OK;
+ if (index != HARDWARE_MOTOR_TYPE__MOTO_RDRIVING)
+ {
+ LOG_ERROR (IfIndex, "Wrong Motor");
+ return 0xFFFFFFFF;
+ }
+ currentPosition = MotorGetPosition(HARDWARE_MOTOR_TYPE__MOTO_RDRIVING);
+ if (currentPosition != 0)
+ {
+ if (Tinitialpos == 0xFFFF)
+ {
+ previousPosition = currentPosition;
+ Tinitialpos = 0;
+ }
+ prevprev = previousPosition;
+ if (Extended_Motor_Param[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING] == true) //powerstep driver reverses the direction
+ positionDiff = Control_Delta_Position_Pass(previousPosition,currentPosition);
+ else
+ positionDiff = Control_Delta_Position_Pass(currentPosition,previousPosition);
+ //positionDiff = positionDiff / MotorsCfg[ThreadMotorIdToMotorId[index]].microstep;
+ previousPosition = currentPosition;
+
+ // total length = (position diff / full cycle) * pulley perimeter
+ //(positionDiff/pulseperround)*((2*PI*motor_Radius)
+
+ //positionDiff = positionDiff / MotorsCfg[ThreadMotorIdToMotorId[index]].microstep;
+ length = (double)(positionDiff)*LengthCalculationMultiplier;
+
+ if (counter++ % 50 == 0)
+ {
+ usnprintf(lenstr, 100, " length %d, diff 0x%x, pos 0x%x prev 0x%x TotalLoadedLen %d",(int)length*100,(int)positionDiff,previousPosition,prevprev, (int)TotalLoadedLen);
+// SendJobProgress(0.0,0,false, lenstr);
+ ReportWithPackageFilter(ThreadFilter,lenstr,__FILE__,__LINE__,(int)TotalLoadedLen,RpWarning,(int)TotalLoadedLen,0);
+// length = 0;
+
+ }
+
+ }
+ TotalLoadedLen += length;
+
+ return OK;
+}
uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
{
//read value is the dancer angle
@@ -786,11 +1242,11 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
index = IfIndex&0xFF;
DancerId = ThreadMotorIdToDancerId[index];
- if (ReadValue < 10)
+ /*if (ReadValue < 10)
{
Report("Dancer value read too small.",__FILE__,__LINE__,DancerId,RpError,ReadValue,0);
return OK;
- }
+ }*/
if (ReadValue == 0x3FFF)
{
return OK;
@@ -801,6 +1257,11 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
//pooler dancer is right sided: data is opposite
TranslatedReadValue = (-1*TranslatedReadValue);
}
+ if (abs(TranslatedReadValue) > 0x2000)
+ {
+ TranslatedReadValue = 0x3FFF- TranslatedReadValue; //overcome zero environment
+ }
+
//TranslatedReadValue = 0;//test
MotorSamples[index][MotorSamplePointer[index]] = TranslatedReadValue;//(-1 * TranslatedReadValue);
MotorSamplePointer[index]++;
@@ -813,7 +1274,7 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
NormalizedError = avreageSampleValue*NormalizedErrorCoEfficient[index];
MotorControlConfig[index].m_mesuredParam = NormalizedError;
- MotorControlConfig[index].m_calculatedError = AdvancedPIDAlgorithmCalculation((float)MotorControlConfig[index].m_SetParam , (float)MotorControlConfig[index].m_mesuredParam,
+ MotorControlConfig[index].m_calculatedError = PIDAlgorithmCalculation((float)MotorControlConfig[index].m_SetParam , (float)MotorControlConfig[index].m_mesuredParam,
&MotorControlConfig[index].m_params, &MotorControlConfig[index].m_preError, &MotorControlConfig[index].m_integral);
if (index != FEEDER_MOTOR) //feeder unit handles errors opposite to left unit
{
@@ -825,6 +1286,37 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
CurrentControlledSpeed[index] = calculated_speed;
MotorSetSpeed(ThreadMotorIdToMotorId[index], calculated_speed);
}
+ /*
+
+ if (index == POOLER_MOTOR)
+ {
+ if ((TranslatedReadValue)<(-1200))
+ {
+ if(PullerControlId != 0xFF)
+ {
+ Report("Puller stoped",__FILE__,__LINE__,ReadValue,RpWarning,(int)DancersCfg[DancerId].zeropoint,0);
+ MotorStop(ThreadMotorIdToMotorId[POOLER_MOTOR],Hard_Hiz);
+ RemoveControlCallback(PullerControlId, ThreadLoadControlCBFunction );
+ PullerControlId = 0xFF;
+ }
+ }
+
+ }
+ if (index == WINDER_MOTOR)
+ {
+ if ((TranslatedReadValue)<(-1200))
+ {
+ if(WinderControlId != 0xFF)
+ {
+ Report("Winder stoped",__FILE__,__LINE__,ReadValue,RpWarning,(int)DancersCfg[DancerId].zeropoint,0);
+ MotorStop(ThreadMotorIdToMotorId[WINDER_MOTOR],Hard_Hiz);
+ RemoveControlCallback(WinderControlId, ThreadLoadControlCBFunction );
+ WinderControlId = 0xFF;
+ }
+
+ }
+
+ }*/
/* LoadCounter++;
if ((LoadCounter % 5001) == 0)
{
@@ -832,6 +1324,33 @@ uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
}*/
return OK;
}
+bool ThreadLoaded(void)
+{
+ /* uint32_t ReadValue;
+
+ int32_t PoolerValue,WinderValue,FeederValue;
+ //this function tests if there is a thread in the machine. all dancers are in lowermost position then there is no thread.
+
+ ReadValue = Control_Read_Dancer_Position(FEEDER_DANCER,0);
+ FeederValue = ReadValue - DancersCfg[FEEDER_DANCER].zeropoint;
+ Report("Feeder out",__FILE__,abs(FeederValue),ReadValue,RpWarning,(int)DancersCfg[FEEDER_DANCER].zeropoint,0);
+ ReadValue = Control_Read_Dancer_Position(WINDER_DANCER,0);
+ WinderValue = ReadValue - DancersCfg[WINDER_DANCER].zeropoint;
+ Report("Winder out",__FILE__,abs(WinderValue),ReadValue,RpWarning,(int)DancersCfg[WINDER_DANCER].zeropoint,0);
+ ReadValue = Control_Read_Dancer_Position(POOLER_DANCER,0);
+ PoolerValue = ReadValue - DancersCfg[POOLER_DANCER].zeropoint;
+ //pooler dancer is right sided: data is opposite
+ PoolerValue = (-1*PoolerValue);
+ Report("Puller out",__FILE__,abs(PoolerValue),ReadValue,RpWarning,(int)DancersCfg[POOLER_DANCER].zeropoint,0);
+
+ if (((PoolerValue)<(-1200))&&((WinderValue)<(-1200))&&((FeederValue)<(-1200)))
+ {
+ Report("Thread is out",__FILE__,(-1*PoolerValue),(-1*WinderValue),RpWarning,(-1*FeederValue),0);
+ return true;
+ }
+ else*/
+ return false;
+}
void ThreadLoadRequest(MessageContainer* requestContainer)
{
//#ifdef DEBUG_TEST_FUNCTIONS
@@ -845,10 +1364,16 @@ void ThreadLoadRequest(MessageContainer* requestContainer)
responseContainer = createContainer(MESSAGE_TYPE__StubHeatingTestResponse, requestContainer->token, false, &response, &stub_heating_test_response__pack, &stub_heating_test_response__get_packed_size);
container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
-
int LoadStage = (int)request->dryerzone1temp;
- LoadStages = LoadStage;
- ThreadLoadStateMachine(LoadStage);
+ if (request->hardwarepidcontrol1!=NULL)
+ {
+ UpdatePidDuringRun(request->hardwarepidcontrol1);
+ }
+ else
+ {
+ LoadStages = LoadStage;
+ ThreadLoadStateMachine(LoadStage);
+ }
/*if (status)
{
@@ -891,3 +1416,256 @@ void ThreadLoadPollRequest(MessageContainer* requestContainer)
SendChars(container_buffer, container_size);
stub_heating_test_poll_request__free_unpacked(request,NULL);
}
+char ThreadLoadingToken[36+1] = {0};
+char DefaultErrSrt[] = "OK";
+uint32_t ThreadLoadingReport(void)
+{
+ MessageContainer responseContainer;
+ bool last = false;
+ StartThreadLoadingResponse response = START_THREAD_LOADING_RESPONSE__INIT;
+
+ if (ThreadLoadingToken[0] == 0)
+ return OK;
+
+ if (MessageState == 0)
+ {
+ response.has_state = true;
+ response.state = THREAD_LOADING_STATE__None;
+ response.errorreason = DefaultErrSrt;
+
+ }
+ else if (MessageState == 1)
+ {
+ response.has_state = true;
+ if (LoadStatus == OK)
+ {
+ response.state = THREAD_LOADING_STATE__Preparing;
+ if (LoadStages == THREAD_LOAD_INITIAL_TENSION)
+ {
+ response.state = THREAD_LOADING_STATE__ReadyForLoading;
+ response.errorreason = DefaultErrSrt;
+ }
+ }
+ else
+ {
+ response.state = THREAD_LOADING_STATE__PreparationError;
+ response.errorreason = LoadErrorMsg;
+ }
+ }
+ else if (MessageState == 2)
+ {
+ response.has_state = true;
+ if (LoadStatus == OK)
+ {
+ response.state = THREAD_LOADING_STATE__Finalizing;
+ if (LoadStages > THREAD_LOAD_JOG_THREAD)
+ {
+ response.state = THREAD_LOADING_STATE__Completed;
+ response.errorreason = DefaultErrSrt;
+ //last = true;
+ }
+ }
+ else
+ {
+ response.state = THREAD_LOADING_STATE__FinalizationError;
+ response.errorreason = LoadErrorMsg;
+ }
+ }
+ else
+ {
+ Report("ThreadLoadingReport ERROR",__FILE__,MessageState,response.state,RpWarning,(int)LoadStages,0);
+ return ERROR;
+ }
+ Report("ThreadLoadingReport",__FILE__,MessageState,response.state,RpWarning,(int)LoadStages,0);
+ response.has_progresspercentage = true;
+ response.progresspercentage = percentage;
+ //-------------------------------------------------------------------------------------------
+ responseContainer = createContainer(MESSAGE_TYPE__StartThreadLoadingResponse, ThreadLoadingToken, last, &response, &start_thread_loading_response__pack, &start_thread_loading_response__get_packed_size);
+ responseContainer.has_continuous = true;
+ responseContainer.continuous = true;
+ uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
+ size_t container_size = message_container__pack(&responseContainer, container_buffer);
+ my_free(responseContainer.data.data);
+ SendChars((char*)container_buffer, container_size);
+
+ return OK;
+
+}
+bool ThreadLoadingRestartFlag = false;
+uint32_t ThreadLoadingRestartReport(void) //sending after a failure in the finalizing stage
+{
+ MessageContainer responseContainer;
+ StartThreadLoadingResponse response = START_THREAD_LOADING_RESPONSE__INIT;
+
+ if (ThreadLoadingToken[0] == 0)
+ return OK;
+ if (LoadStages == THREAD_LOAD_INIT)
+ return OK;
+ ThreadLoadingRestartFlag = true;
+
+ response.has_state = true;
+ response.state = THREAD_LOADING_STATE__ReadyForLoading;
+ response.errorreason = DefaultErrSrt;
+ Report("ThreadLoadingRestartReport",__FILE__,MessageState,response.state,RpWarning,(int)LoadStages,0);
+ //-------------------------------------------------------------------------------------------
+ responseContainer = createContainer(MESSAGE_TYPE__StartThreadLoadingResponse, ThreadLoadingToken, false, &response, &start_thread_loading_response__pack, &start_thread_loading_response__get_packed_size);
+ responseContainer.has_continuous = true;
+ responseContainer.continuous = true;
+ uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
+ size_t container_size = message_container__pack(&responseContainer, container_buffer);
+ my_free(responseContainer.data.data);
+ SendChars((char*)container_buffer, container_size);
+
+ return OK;
+
+}
+
+uint32_t TryThreadLoadingFunc(MessageContainer* requestContainer)
+{
+ TryThreadLoadingResponse Cresponse = TRY_THREAD_LOADING_RESPONSE__INIT;
+ MessageContainer responseContainer;
+ //MessageState = 2;
+ ThreadLoadingReport();
+ Report("TryThreadLoadingFunc",__FILE__,__LINE__,MESSAGE_TYPE__TryThreadLoadingResponse,RpWarning,(int)LoadStages,0);
+
+ if (requestContainer)
+ {
+ responseContainer = createContainer(MESSAGE_TYPE__TryThreadLoadingResponse, requestContainer->token, true, &Cresponse, &try_thread_loading_response__pack, &try_thread_loading_response__get_packed_size);
+ responseContainer.continuous = false;
+ if (JobIsActive()||(MachineReadyForHeating == false)||(FPGABurningActive==true))
+ {
+ responseContainer.has_error = true;
+ responseContainer.error = ERROR_CODE__GENERAL_ERROR;
+ responseContainer.errormessage = "The machine is not ready for loading";
+ }
+ uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
+ size_t container_size = message_container__pack(&responseContainer, container_buffer);
+ my_free(responseContainer.data.data);
+ SendChars((char*)container_buffer, container_size);
+ }
+
+ ThreadLoadButton(LoadStages);
+ return OK;
+}
+uint32_t ThreadUpdateCallBackFunction(uint32_t IfIndex, uint32_t BusyFlag)
+{
+
+ if(ThreadLoadingActive())
+ ThreadLoadingReport();
+ return OK;
+}
+
+uint32_t StartThreadLoadingFunc(MessageContainer* requestContainer)
+{
+ StartThreadLoadingRequest *request = start_thread_loading_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
+ ustrncpy (ThreadLoadingToken, requestContainer->token,36);
+ //MessageState = 1;
+ ThreadLoadControlId = AddControlCallback("ThreadLoad", ThreadUpdateCallBackFunction, 4* eOneSecond, TemplateDataReadCBFunction,0,0, 0 );
+ Report("StartThreadLoadingFunc",__FILE__,__LINE__,0,RpWarning,(int)LoadStages,0);
+ ThreadLoadingReport();
+ return OK;
+
+}
+
+uint32_t ContinueThreadLoadingFunc(MessageContainer* requestContainer)
+{
+ ContinueThreadLoadingRequest *request = continue_thread_loading_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
+ ContinueThreadLoadingResponse Cresponse = CONTINUE_THREAD_LOADING_RESPONSE__INIT;
+ MessageContainer responseContainer;
+ MessageState = 2;
+ ThreadLoadingReport();
+ if (ThreadLoadingRestartFlag == false)
+ {
+ if (request->processparameters)
+ {
+ dryerbufferlength = request->processparameters->dryerbufferlength;
+ LoadArmRounds = (int)(request->processparameters->dryerbufferlength);
+ windertension = request->processparameters->windertension;
+ pullertension = request->processparameters->pullertension;
+ memcpy (&ProcessParametersRecover,request->processparameters,sizeof(ProcessParameters));
+
+ }
+ Report("ContinueThreadLoadingFunc",__FILE__,__LINE__,(int)(request->processparameters->dryerbufferlength),RpWarning,(int)LoadStages,0);
+ }
+
+ responseContainer = createContainer(MESSAGE_TYPE__ContinueThreadLoadingResponse, requestContainer->token, true, &Cresponse, &continue_thread_loading_response__pack, &continue_thread_loading_response__get_packed_size);
+ responseContainer.continuous = false;
+ uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
+ size_t container_size = message_container__pack(&responseContainer, container_buffer);
+ my_free(responseContainer.data.data);
+ SendChars((char*)container_buffer, container_size);
+ if (LoadStages == THREAD_LOAD_INITIAL_TENSION) //on this satge we should wait for user call
+ {
+ ThreadLoadStateMachine(LoadStages);
+ }
+ return OK;
+
+}
+uint32_t StopThreadLoadingFunc(MessageContainer* requestContainer)
+{
+ StopThreadLoadingRequest *request = stop_thread_loading_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
+ StopThreadLoadingResponse Cresponse = STOP_THREAD_LOADING_RESPONSE__INIT;
+ MessageContainer responseContainer;
+ MessageState = 2;
+ Thread_Load_End();
+ MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,numberOfCycles);
+ Report("StopThreadLoadingFunc",__FILE__,__LINE__,0xFF,RpWarning,(int)LoadStages,0);
+
+ responseContainer = createContainer(MESSAGE_TYPE__StopThreadLoadingResponse, requestContainer->token, true, &Cresponse, &stop_thread_loading_response__pack, &stop_thread_loading_response__get_packed_size);
+ responseContainer.continuous = false;
+ uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
+ size_t container_size = message_container__pack(&responseContainer, container_buffer);
+ my_free(responseContainer.data.data);
+ SendChars((char*)container_buffer, container_size);
+ return OK;
+
+}
+uint8_t attemptJogCounter = 0;
+#define ATTEMPT_JOG_TIMEOUT 18
+char AttemptJoggingToken[36+1] = {0};
+
+uint32_t AttemptThreadJoggingCallback(uint32_t index, uint32_t ReadValue)
+{
+ AttemptThreadJoggingResponse response = ATTEMPT_THREAD_JOGGING_RESPONSE__INIT;
+ MessageContainer responseContainer;
+
+ attemptJogCounter++;
+ Report("AttemptThreadJoggingCallback",__FILE__,attemptJogCounter,JobEndReason,RpWarning,(int)JobIsActive(),0);
+ if (attemptJogCounter<ATTEMPT_JOG_TIMEOUT)
+ {
+ if (JobIsActive() == true)//jog still preparing/running
+ return OK;
+ }
+ if (JobEndReason == JOB_OK)
+ ThreadAbortJoggingFunc();
+ else
+ {
+ responseContainer.has_error = true;
+ responseContainer.error = getJobError_to_ErrorCode(JobEndReason);
+ }
+ SafeRemoveControlCallback(LoadingControlId, AttemptThreadJoggingCallback );
+ LoadingControlId = 0xFF;
+
+ if (AttemptJoggingToken[0])
+ {
+ responseContainer = createContainer(MESSAGE_TYPE__AttemptThreadJoggingResponse, AttemptJoggingToken, true, &response, &attempt_thread_jogging_response__pack, &attempt_thread_jogging_response__get_packed_size);
+ responseContainer.continuous = false;
+ uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
+ size_t container_size = message_container__pack(&responseContainer, container_buffer);
+ my_free(responseContainer.data.data);
+ SendChars((char*)container_buffer, container_size);
+ }
+ return OK;
+
+}
+uint32_t AttemptThreadJoggingFunc(MessageContainer* requestContainer)
+{
+ attemptJogCounter = 0;
+ if(requestContainer)
+ ustrncpy (AttemptJoggingToken, requestContainer->token,36);
+ Report("AttemptThreadJoggingFunc",__FILE__,__LINE__,0xFF,RpWarning,(int)ATTEMPT_JOG_TIMEOUT,0);
+ LoadingControlId = AddControlCallback("Load jog",AttemptThreadJoggingCallback, eOneSecond,TemplateDataReadCBFunction,0,0,0);
+ ThreadJoggingFunc(30);
+ return OK;
+}
+