Version 1.3.8.12 printing function calls with segments info. ids - no valves. improved winding. dispensers pressure build on startup. try not to touch valves during job

1 files changed, 28 insertions, 11 deletions

diff --git a/Software/Embedded_SW/Embedded/Modules/Thread/Thread_Winder.c b/Software/Embedded_SW/Embedded/Modules/Thread/Thread_Winder.c
index d8a96a4d9..faee55608 100644
--- a/Software/Embedded_SW/Embedded/Modules/Thread/Thread_Winder.c
+++ b/Software/Embedded_SW/Embedded/Modules/Thread/Thread_Winder.c
@@ -40,8 +40,8 @@ void ScrewsStartControlTimer (void);
 bool     Winder_ScrewHoming = false;
 bool     ScrewCurrentDirection = false;  //holds current screw direction
 uint32_t ScrewDirectionChangeCounter = 1; //holds the current number of runs of the screw  - will be used to build the cone
-uint32_t ScrewChangeCounter = 0;
-uint32_t ScrewChangeLimit = 0;
+//uint32_t ScrewChangeCounter = 0;
+//uint32_t ScrewChangeLimit = 0;
 uint32_t CalculationDirectionChangeCounter = 1; //holds the current number of runs of the screw  - will be used to build the cone
 uint16_t WinderMotorSpeed[MAX_WINDER_SPEED_CALCULATION];
 uint16_t WinderMotorSpeedCounter = 0;
@@ -77,7 +77,7 @@ uint32_t InternalWindingConfigMessage(JobSpool* request)
     InternalWinderCfg.spoolbackingrate = request->backingrate;
     InternalWinderCfg.startoffsetpulses = request->startoffsetpulses;
     InternalWinderCfg.SpoolBottomBackingRate =  request->bottombackingrate;
-    InternalWinderCfg.NumberOfRotationPerPassage = request->rotationsperpassage;
+    InternalWinderCfg.NumberOfRotationPerPassage = 3.1415926*2;//request->rotationsperpassage;
     InternalWinderCfg.diameter = request->diameter;
 
     return status;
@@ -198,6 +198,8 @@ char ScrewStr[100];
 //char TempScrewStr[100];
 double WinderReferenceSpeed=0;
 int32_t  TotalWinderSpeed=0;
+bool Add100 = false;
+double Rotations = 6.0;
 uint32_t Screw100msecDirectionChange(uint32_t deviceID, uint32_t BusyFlag)
 {
     //uint32_t Steps;
@@ -206,14 +208,18 @@ uint32_t Screw100msecDirectionChange(uint32_t deviceID, uint32_t BusyFlag)
     double RotationsPerSecond;
     int32_t Averagewinderspeed = 0;
 
-    ScrewChangeCounter++;
-    if ((ScrewChangeCounter>3)&&(ScrewChangeCounter<(ScrewChangeLimit-2))) //do not take the winder speed near the limits
+    //ScrewChangeCounter++;
+    //if ((ScrewChangeCounter>3)&&(ScrewChangeCounter<(ScrewChangeLimit-2))) //do not take the winder speed near the limits
     {
         TotalWinderSpeed-=WinderMotorSpeed[WinderMotorSpeedCounter];
         WinderMotorSpeed[WinderMotorSpeedCounter] = CurrentControlledSpeed[WINDER_MOTOR];
         TotalWinderSpeed+=WinderMotorSpeed[WinderMotorSpeedCounter];
         if (WinderMotorSpeedCounter++>=MAX_WINDER_SPEED_CALCULATION)
         {
+            if (WinderMotorSpeedRollOver == false)
+            {
+                Add100 = true;
+            }
             WinderMotorSpeedCounter=0;
             WinderMotorSpeedRollOver=true;
         }
@@ -227,6 +233,12 @@ uint32_t Screw100msecDirectionChange(uint32_t deviceID, uint32_t BusyFlag)
 
     if (ScrewCurrentDirection == 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize) //next time going out
     {
+        if (Add100 == true) //once per job
+        {
+            ScrewNumberOfSteps += 100;
+            Add100 = false;
+        }
+
         if ((CalculationDirectionChangeCounter/2)%InternalWinderCfg.spoolbackingrate == 0)
         {
             ScrewNumberOfSteps--;
@@ -254,7 +266,9 @@ uint32_t Screw100msecDirectionChange(uint32_t deviceID, uint32_t BusyFlag)
 
         WinderReferenceSpeed = Averagewinderspeed;
     }
-    screw_horizontal_speed = ScrewNumberOfSteps /  InternalWinderCfg.NumberOfRotationPerPassage;
+    screw_horizontal_speed = ScrewNumberOfSteps /  Rotations;//InternalWinderCfg.NumberOfRotationPerPassage;
+    if (Rotations > 7.0)
+        Rotations = 6.0;
     RotationsPerSecond =  WinderReferenceSpeed / (double)MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_WINDER].pulseperround;
     tempScrewSpeed = screw_horizontal_speed*RotationsPerSecond;
     //ROM_IntMasterDisable();
@@ -288,7 +302,7 @@ uint32_t WinderPresegmentReady(uint32_t deviceID, uint32_t ReadValue)
     return PreSegmentReady(Module_Winder,ModuleDone);
 }
 
-uint32_t Winder_Presegment(void *JobDetails, uint32_t SegmentId)
+uint32_t Winder_Presegment(void *SegmentDetails, uint32_t SegmentId)
 {
     //JobTicket* JobTicket = JobDetails;
     double screw_horizontal_speed = 0;
@@ -330,6 +344,7 @@ uint32_t Winder_Presegment(void *JobDetails, uint32_t SegmentId)
     //     * 4. start move of travel length
     //     * 5. register motor nBusy callback. this callback will flip between move(traverse length, hardstop) and goto(0), with handline og the coneshape and adjusting maxspeed
         ScrewNumberOfSteps = InternalWinderCfg.segmentoffsetpulses;//*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep;
+        ScrewNumberOfSteps -= 100;
         temp = SYS_CLK_FREQ;
         temp *= InternalWinderCfg.segmentoffsetpulses;
         temp /= ScrewSpeed;
@@ -349,6 +364,7 @@ uint32_t Winder_Presegment(void *JobDetails, uint32_t SegmentId)
         WinderMotorSpeedCounter=0;
         TotalWinderSpeed = 0;
         WinderMotorSpeedRollOver=false;
+        Add100 = false;
    }
     PreSegmentReady(Module_Winder,ModuleDone);
 
@@ -429,8 +445,8 @@ void ScrewTimerInterrupt(int ARG0)
         ROM_TimerLoadSet(Screw_timerBase, TIMER_A,(int)ScrewRunningTime);
         MotorSetDirection (HARDWARE_MOTOR_TYPE__MOTO_SCREW, ScrewCurrentDirection);
         MotorSetSpeedDirect(HARDWARE_MOTOR_TYPE__MOTO_SCREW,ScrewSpeed+random);
-        ScrewChangeCounter = 0;
-        ScrewChangeLimit = ScrewRunningTime/12000000;
+      //  ScrewChangeCounter = 0;
+      //  ScrewChangeLimit = ScrewRunningTime/12000000;
         ScrewDirectionChangeCounter++;
     }
     else
@@ -438,9 +454,10 @@ void ScrewTimerInterrupt(int ARG0)
         TimerDisable(Screw_timerBase, TIMER_A);
     }
     ROM_IntMasterEnable();
-    random++;
+    Rotations+=0.1;
+    /*random++;
     if (random >= 2)
-        random = -1;
+        random = -1;*/
     //Report("ScrewTimerInterrupt dir, duration, speed", __FILE__,ScrewCurrentDirection,ScrewRunningTime, RpMessage, ScrewSpeed, 0);
     //
     // Enable all interrupts.