fixes for thread loading, VOC and waste handling

1 files changed, 40 insertions, 17 deletions

diff --git a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
index 19392c754..2ad58ea0a 100644
--- a/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
+++ b/Software/Embedded_SW/Embedded/Modules/Thread/ThreadLoad.c
@@ -108,7 +108,7 @@
     float numberOfSteps = 0;
     float numberOfCycles = 0;
     double DrierPrevLocation = 0;
-    FPGA_GPI_ENUM screw[2] = {GPI_LS_SCREW_LEFT,GPI_LS_SCREW_RIGHT};
+    FPGA_GPI_ENUM screw[2] = {GPI_LS_SCREW_RIGHT,GPI_LS_SCREW_LEFT};
     int Screw_Dir = false;
     bool InitCalled = false;
     uint32_t LoadArmRounds;
@@ -326,10 +326,19 @@
         MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 200,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,10000);
         CallbackCounter++;
         //MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].directionthreadwize, 200,  Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
-        MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, 0, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
+        int direction;
+        if (MotorDriverResponse[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].DriverType == CombinrdMotDriver)//reverse direction for powerstep
+        {
+            direction = DRIER_LID_CLOSE;
+        }
+        else
+        {
+            direction = DRIER_LID_OPEN;
+        }
+        MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, direction, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
         Report("Thread_Load_Lift_actuators",__FILE__,__LINE__,LOW,RpMessage,false,0);
-        Trigger_Head_Actuators_Control(ACTOT, LOW,false);
-        Trigger_Head_Actuators_Control(ACTIN, LOW,false);
+        Trigger_Head_Actuators_Control(ACTOT, LOW,true);
+        Trigger_Head_Actuators_Control(ACTIN, LOW,true);
         return OK;
     }
     uint32_t Thread_Load_Lift_Dancers(void)
@@ -450,10 +459,19 @@
         MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 200,  Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,10000);
         CallbackCounter++;
 //        MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].directionthreadwize, 200,  Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
-        MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, 2, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
+        int direction;
+        if (MotorDriverResponse[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].DriverType == CombinrdMotDriver)//reverse direction for powerstep
+        {
+            direction = DRIER_LID_OPEN;
+        }
+        else
+        {
+            direction = DRIER_LID_CLOSE;
+        }
+        MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, direction, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
         Report("Thread_Load_Close_actuators",__FILE__,__LINE__,LOW,RpMessage,true,0);
-        Trigger_Head_Actuators_Control(ACTOT, LOW,true);
-        Trigger_Head_Actuators_Control(ACTIN, LOW,true);
+        Trigger_Head_Actuators_Control(ACTOT, LOW,false);
+        Trigger_Head_Actuators_Control(ACTIN, LOW,false);
         return OK;
     }
     uint32_t Thread_Load_Resume_Heating(void)
@@ -575,7 +593,7 @@
             }
             else
             {
-                MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Dryer_MovetoEncoderPosition_Callback,10000);
+                MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Dryer_MovetoEncoderPosition_Callback,30000);
                 MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,numberOfCycles);
                 Report("Store Number of cycles in drier",__FILE__,__LINE__,numberOfCycles,RpMessage,LoadArmRounds,0);
             }
@@ -652,7 +670,8 @@
         MotorControlConfig[FEEDER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage
         MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize);
 
-        MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius);
+        MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/6*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius);
+        //6 seconds per round
 
         LoadingControlId = AddControlCallback(NULL,ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR);
         Report("AddControlCallback feeder",__FILE__,__LINE__,LoadingControlId,RpMessage,IfTypeThread*0x100+FEEDER_MOTOR,0);
@@ -670,7 +689,7 @@
         CallbackCounter++;
         Report("Thread_Load_Dryer_Loading",__FILE__,__LINE__,LoadStages,RpMessage,CallbackCounter,0);
         MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
-                               numberOfSteps-400,    Thread_Load_Dryer_Loading_Callback, 10000);
+                               numberOfSteps-800,    Thread_Load_Dryer_Loading_Callback, 10000);
         return OK;
     }
     uint32_t Thread_Load_Jog_ThreadStop(uint32_t index, uint32_t ReadValue)
@@ -767,11 +786,11 @@
             if (numberOfCycles<LoadArmRounds)
             {
                 MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
-                                       numberOfSteps,    Thread_Load_Dryer_UnLoading_Callback, 30000);
+                                       numberOfSteps,    Thread_Load_Dryer_UnLoading_Callback, 10000);
             }
             else //done enough cycles, go to the center point
             {
-                MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Set_Load_Arm_To_Stopper_Callback,10000);
+                MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,Thread_Load_Set_Load_Arm_To_Stopper_Callback,30000);
                 MCU_E2PromProgram(EEPROM_STORAGE_DRYER_CYCLES,LoadArmRounds-numberOfCycles);
                 Report("Store Number of cycles in drier",__FILE__,__LINE__,numberOfCycles,RpMessage,LoadArmRounds,0);
             }
@@ -890,15 +909,19 @@
         else
         {
             MCU_E2PromRead(EEPROM_STORAGE_DRYER_CYCLES,&LoadArmRounds);
+            if (LoadArmRounds == 0) //prev trial stopped
+            {
+                LoadArmRounds = (int)dryerbufferlength;
+            }
         }
         MCU_E2PromRead(EEPROM_STORAGE_DRYER_CENTER,&temp);
         DrierPrevLocation = temp;
         Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,UnloadingStart,DrierPrevLocation,RpMessage, LoadArmRounds,0);
-        MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius);
+        MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/6*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius);
 //        status |= MotorMoveToStopper(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
 //                                        MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/4, Thread_Load_Set_Load_Arm_To_Stopper_Callback,0,1000);
         MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
-                               numberOfSteps-400,    Thread_Load_Dryer_UnLoading_Callback, 30000);
+                               numberOfSteps-800,    Thread_Load_Dryer_UnLoading_Callback, 10000);
 
         Screw_Dir = 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize;
 
@@ -1204,15 +1227,15 @@ bool ThreadLoaded(void)
 
     ReadValue = Control_Read_Dancer_Position(FEEDER_DANCER,0);
     FeederValue = ReadValue - DancersCfg[FEEDER_DANCER].zeropoint;
-    Report("Feeder out",__FILE__,FeederValue,ReadValue,RpWarning,(int)DancersCfg[FEEDER_DANCER].zeropoint,0);
+    Report("Feeder out",__FILE__,abs(FeederValue),ReadValue,RpWarning,(int)DancersCfg[FEEDER_DANCER].zeropoint,0);
     ReadValue = Control_Read_Dancer_Position(WINDER_DANCER,0);
     WinderValue = ReadValue - DancersCfg[WINDER_DANCER].zeropoint;
-    Report("Winder out",__FILE__,WinderValue,ReadValue,RpWarning,(int)DancersCfg[WINDER_DANCER].zeropoint,0);
+    Report("Winder out",__FILE__,abs(WinderValue),ReadValue,RpWarning,(int)DancersCfg[WINDER_DANCER].zeropoint,0);
     ReadValue = Control_Read_Dancer_Position(POOLER_DANCER,0);
     PoolerValue = ReadValue - DancersCfg[POOLER_DANCER].zeropoint;
         //pooler dancer is right sided: data is opposite
     PoolerValue = (-1*PoolerValue);
-    Report("Puller out",__FILE__,PoolerValue,ReadValue,RpWarning,(int)DancersCfg[POOLER_DANCER].zeropoint,0);
+    Report("Puller out",__FILE__,abs(PoolerValue),ReadValue,RpWarning,(int)DancersCfg[POOLER_DANCER].zeropoint,0);
 
     if (((PoolerValue)<(-1200))&&((WinderValue)<(-1200))&&((FeederValue)<(-1200)))
     {