prepare progress

8 files changed, 62 insertions, 2 deletions

diff --git a/Software/Embedded_SW/Embedded/Main.c b/Software/Embedded_SW/Embedded/Main.c
index 6b2878677..899143c36 100644
--- a/Software/Embedded_SW/Embedded/Main.c
+++ b/Software/Embedded_SW/Embedded/Main.c
@@ -13,6 +13,7 @@
 */
 #include <driverlib/sysctl.h>
 #include "driverlib/eeprom.h"
+#include "driverlib/hibernate.h"
 
 #include "Drivers/USB_Communication/USBCDCD.h"
 #include "Drivers/I2C_Communication/I2C.h"
diff --git a/Software/Embedded_SW/Embedded/Modules/Control/MillisecTask.c b/Software/Embedded_SW/Embedded/Modules/Control/MillisecTask.c
index fd13e37e5..c939b27c6 100644
--- a/Software/Embedded_SW/Embedded/Modules/Control/MillisecTask.c
+++ b/Software/Embedded_SW/Embedded/Modules/Control/MillisecTask.c
@@ -748,7 +748,7 @@ uint32_t MillisecLowLoop(uint32_t tick)
 
         ulocaltime(umktime(&LocalTime)+1,&LocalTime);
         HibernateCalendarSet(&LocalTime);
-        ReportWithPackageFilter(ThreadFilter,"Time: ",__FILE__,LocalTime.tm_hour,LocalTime.tm_min,RpWarning,(int) LocalTime.tm_sec,0);
+        //ReportWithPackageFilter(ThreadFilter,"Time: ",__FILE__,LocalTime.tm_min,LocalTime.tm_sec,RpWarning,(int) msec_millisecondCounter,0);
 
         Trigger_WHS_MAX11614_Read_allADC();
         FPGA_GetAllDispensersValveBusyOCD();
diff --git a/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_ex.h b/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_ex.h
index 7c11b12bf..7e3f6252f 100644
--- a/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_ex.h
+++ b/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_ex.h
@@ -40,6 +40,8 @@ void Heaters_SetOverHeatTimeOutValues(uint32_t OverHeatTimeout, uint32_t UnderHe
 void  Heaters_SetOperationLimits(int acheatersloweroperationlimit,int acheatersupperoperationlimit,int dcheatersloweroperationlimit,int dcheatersupperoperationlimit);
 
 uint32_t DrierHeaterVoltageSetup(void);
+//this function returns preparation ratio for the most cool heater (current temperature/ target temerature)
+double HeatersPrepareProgress(void);
 
 uint32_t HeatersEnd(void);
 void HeatersControlStart(void);
diff --git a/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_print.c b/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_print.c
index db7261090..d48139255 100644
--- a/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_print.c
+++ b/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_print.c
@@ -574,6 +574,27 @@ uint32_t HeatersSingleHeaterEnd(int HeaterId)
     return status;
 
 }
+//this function returns preparation ratio for the most cool heater (current temperature/ target temerature)
+double HeatersPrepareProgress(void)
+{
+    HardwarePidControlType i;
+    double MaxDifference = 1.00,temp = 0;
+    for (i=0;i<HEATER_TYPE_MAX_HEATERS;i++)
+    {
+        if(HeaterCmd[i].targettemperatue)
+        {
+            if (MillisecGetTemperatures(HeaterId2PT100Id[i])>=HeaterCmd[i].targettemperatue)
+                continue;
+            temp = MillisecGetTemperatures(HeaterId2PT100Id[i])/HeaterCmd[i].targettemperatue;
+            if (temp<MaxDifference)
+                MaxDifference = temp;
+        }
+    }
+    Report("HeatersPrepareProgress" ,__FILE__,__LINE__,(int)(MaxDifference*100),RpWarning,0,0);
+
+    return MaxDifference;
+
+}
 
 
 uint32_t HeatersEnd(void)
diff --git a/Software/Embedded_SW/Embedded/Modules/IDS/IDS_ex.h b/Software/Embedded_SW/Embedded/Modules/IDS/IDS_ex.h
index 0a8060496..ceb504099 100644
--- a/Software/Embedded_SW/Embedded/Modules/IDS/IDS_ex.h
+++ b/Software/Embedded_SW/Embedded/Modules/IDS/IDS_ex.h
@@ -60,6 +60,9 @@ void IDS_Dispenser_Content_Init (void);
 uint32_t IDSPrepareState(void *JobDetails);
 void IDSPrepareStart(void);
 
+//this function returns preparation ratio for the most cool heater (current temperature/ target temerature)
+double IdsPrepareProgress(void);
+
 uint32_t IDSPreSegmentState(void *SegmentDetails, int SegmentId);
 uint32_t IDSCheckSegmentData(void *SegmentDetails, int SegmentId);
 uint32_t IDSSegmentState(void *SegmentDetails, int SegmentId);
diff --git a/Software/Embedded_SW/Embedded/Modules/IDS/IDS_maint.c b/Software/Embedded_SW/Embedded/Modules/IDS/IDS_maint.c
index 1528a9a3b..9c422444f 100644
--- a/Software/Embedded_SW/Embedded/Modules/IDS/IDS_maint.c
+++ b/Software/Embedded_SW/Embedded/Modules/IDS/IDS_maint.c
@@ -195,6 +195,7 @@ uint32_t IDS_Honing_Timeout_Callback(uint32_t DispenserId, uint32_t ReadValue)
     ReportWithPackageFilter(IDSFilter,"IDS_Honing_Timeout_Callback",__FILE__,DispenserId,(int)(GetDispenserPressure(DispenserId)*100),RpWarning,2000,0);
     SafeRemoveControlCallback(DispenserHomingTimeoutControlId[DispenserId], IDS_Honing_Timeout_Callback );
     AlarmHandlingSetAlarm (DispenserId+EVENT_TYPE__DISPENSER_1_REFILL_FAILURE,true);
+    return OK;
 }
 
 uint32_t IDS_HomeDispenserCallback(uint32_t motorId, uint32_t ReadValue)
diff --git a/Software/Embedded_SW/Embedded/Modules/IDS/IDS_print.c b/Software/Embedded_SW/Embedded/Modules/IDS/IDS_print.c
index 2d371595c..aaa371aac 100644
--- a/Software/Embedded_SW/Embedded/Modules/IDS/IDS_print.c
+++ b/Software/Embedded_SW/Embedded/Modules/IDS/IDS_print.c
@@ -459,11 +459,31 @@ c.  Go to step 2.a x Segment.BrushStopsCount.
  uint32_t DispenserPrepareControlId = 0xFF;
  int NumOfActiveDispensers = 0;
  int DispenserBuildTimeCounter = 0;
- double TargetNumberOfStepsPreRun,MaximalPressurePreRun;
+ double TargetNumberOfStepsPreRun = 120000,MaximalPressurePreRun = 4;
  int DispenserTotalPrepareSteps[MAX_SYSTEM_DISPENSERS];
  bool DispenserLastMovementDown[MAX_SYSTEM_DISPENSERS];
 
  #define PRESSURE_READ_TIME_GAP 100
+ //this function returns preparation ratio for the most cool heater (current temperature/ target temerature)
+ double IdsPrepareProgress(void)
+ {
+     HardwarePidControlType i;
+     double MaxDifference = 1.00,temp = 0;
+     if (TargetNumberOfStepsPreRun == 0)
+         return 1.00;
+     for (i = 0; i < MAX_DYE_DISPENSERS; i++)
+     {
+         if (DispenserUsedInJob[i] == false) //we actually should check for all dispensers
+             continue;
+         if (DispenserTotalPrepareSteps[i]>TargetNumberOfStepsPreRun)
+             continue;
+         temp = DispenserTotalPrepareSteps[i]/TargetNumberOfStepsPreRun;
+         if (temp<MaxDifference)
+             MaxDifference = temp;
+     }
+     Report("IdsPrepareProgress" ,__FILE__,__LINE__,(int)(MaxDifference*100),RpWarning,0,0);
+     return MaxDifference;
+ }
 
 uint32_t InactiveDispenserHome(uint32_t DispenserId, uint32_t ReadValue)
 {
diff --git a/Software/Embedded_SW/Embedded/StateMachines/Printing/JobSTM.c b/Software/Embedded_SW/Embedded/StateMachines/Printing/JobSTM.c
index c5ac305e2..aef2af830 100644
--- a/Software/Embedded_SW/Embedded/StateMachines/Printing/JobSTM.c
+++ b/Software/Embedded_SW/Embedded/StateMachines/Printing/JobSTM.c
@@ -115,6 +115,8 @@ ModuleStateEnum PrepareWaiting[MAX_SYSTEM_MODULES] = {ModuleIdle,ModuleIdle,Modu
 double job_length = 0.0;
 char infomsg[190];
 
+bool prepare_state = false;
+
 /********************************************************************************************
 * functions describes motor operation flow and movement state during profile execution
 * used to operate in runtime correct profileflow execution
@@ -212,6 +214,8 @@ static ReturnCode PrepareState(void *JobDetails)
     usnprintf(ErrorMsg, 80,"Configured Thrd %d Wind %d IDS %d Heat %d WHS %d",Configured[Module_Thread],Configured[Module_Winder],Configured[Module_IDS],Configured[Module_Heaters],Configured[Module_Waste]);
     Report(ErrorMsg, __FILE__, __LINE__, 0, RpWarning,   0, 0);
 
+    prepare_state = true;
+
     if (Configured[Module_IDS])
     {
         PrepareWaiting[Module_IDS] = ModuleWaiting;
@@ -305,6 +309,7 @@ uint32_t PrepareReady(int ModuleId, ModuleStateEnum result)
         Report(infomsg, __FILE__, __LINE__, ready, RpError,   status, 0);
         SendJobProgress(0.0,0,false, infomsg);
 
+        prepare_state = false;
         SendJobProgress(0.0, 0, false, "Prepare Ready");
         if (status == OK)    Message.messageId = PreparationResultsOk;
         else Message.messageId = PreparationResultsFail;
@@ -1167,6 +1172,12 @@ void SendJobProgress(double ProcessedLength, int SegmentId, bool done, char *Mes
         Report(infomsg,__FILE__,__LINE__,55,RpWarning,33,  44);
     }*/
     //UInt Key = Task_disable();
+
+    if (prepare_state == true)
+    {
+        double prepare_progress = 0.9*HeatersPrepareProgress()+0.1*IdsPrepareProgress();
+        Report("prepare_progress" ,__FILE__,__LINE__,(int)(prepare_progress*100),RpWarning,0,0);
+   }
     double totlength = 0;
 
     if (JobToken[0] != 0)
@@ -1278,6 +1289,7 @@ void SendJobProgress(double ProcessedLength, int SegmentId, bool done, char *Mes
             CurrentRequest = NULL;
         }
         JobStopReporting();
+        prepare_state = false;
         HandleJobEnd(JobEndReason);
     }
 //    if (responseContainer.data.data)