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/*
* AlarmHandlingDiagnostics.c
*
* Created on: 26 june 2018
* Author: shlomo
*/
#include <DataDef.h>
#include "include.h"
#include <driverlib/timer.h>
#include <inc/hw_ints.h>
#include "drivers/adc_sampling/adc.h"
#include "Control/control.h"
#include <Container.h>
#include "drivers/Motors/Motor.h"
#include "drivers/Heater/TemperatureSensor.h"
#include "drivers/SSI_Comm/Dancer/Dancer.h"
#include "drivers/FPGA/FPGA_SPI_Comm.h"
#include "drivers/FPGA/FPGA_GPIO/FPGA_GPIO.h"
#include "drivers/FPGA/FPGA.h"
#include "drivers/I2C_Communication/ADC_MUX/ADC_MUX.h"
#include "drivers/I2C_Communication/DAC/Blower.h"
#include "modules/ids/ids_ex.h"
#include "Modules/Control/MillisecTask.h"
#include "Modules/General/GeneralHardware.h"
#include "Modules/AlarmHandling/AlarmHandling.h"
#include "Modules/heaters/heaters_ex.h"
#include "modules/thread/thread_ex.h"
#include "modules/waste/waste.h"
#include "PMR/Hardware/HardwareDancerType.pb-c.h"
#include <PMR/Diagnostics/StartDiagnosticsRequest.pb-c.h>
#include <PMR/Diagnostics/StartDiagnosticsResponse.pb-c.h>
#include <PMR/Diagnostics/StopDiagnosticsRequest.pb-c.h>
#include <PMR/Diagnostics/StopDiagnosticsResponse.pb-c.h>
#include <PMR/Diagnostics/Event.pb-c.h>
#include <PMR/Diagnostics/EventType.pb-c.h>
#include <PMR/Diagnostics/DigitalInterfaceState.pb-c.h>
#include <PMR/Diagnostics/InterfaceIOs.pb-c.h>
#include "PMR/Diagnostics/HeaterType.pb-c.h"
#include "PMR/Diagnostics/HeaterState.pb-c.h"
#include <PMR/debugging/DebugLogCategory.pb-c.h>
#include "StateMachines/Printing/PrintingSTM.h"
#include <drivers/FPGA/FPGA_Comm.h>
extern F2_CTRL_REG F2_CTRL_Reg;
char DiagnosticsToken[36+1] = {0};
bool DiagnosticsActive = false;
void SendDiagnostics(void);
uint32_t DiagnosticsStart(void);
uint32_t DiagnosticsStop(void);
uint32_t Diagnostics_ControlTrigger(uint32_t IfIndex, uint32_t ReadValue);
uint32_t Diagnostics_TenMiliControlTrigger(uint32_t IfIndex, uint32_t ReadValue);
uint32_t DispensersCollection(uint32_t IfIndex, uint32_t ReadValue);
#define REDUCED_DIAGNOSTICS
DiagnosticsMonitors DiagnosticsMonitor = DIAGNOSTICS_MONITORS__INIT;
#define DIAGNOSTICS_LIMIT 3
#define DIAGNOSTICS_DANCER_LIMIT 30
int DiagnosticsIndex = 0;
int DiagnosticCollectionLimit = 2; //number of data samples to collect before sending to the host
//int DiagnosticLimit = eHundredMillisecond; //frequency of data collection
//int DiagnosticFastLimit = eTenMillisecond; //frequency of data collection
#ifdef REDUCED_DIAGNOSTICS
int DiagnosticLimit =eOneSecond; //frequency of data collection
#else
int DiagnosticLimit =eHundredMillisecond; //frequency of data collection
#endif
int DiagnosticFastLimit = eTenMillisecond; //frequency of data collection
//DigitalPin DigitalPinArray[1][DIAGNOSTICS_LIMIT+1];
double dancer1angle[DIAGNOSTICS_LIMIT+1];
double dancer2angle[DIAGNOSTICS_LIMIT+1];
double dancer3angle[DIAGNOSTICS_LIMIT+1];
double feedermotorfrequency[DIAGNOSTICS_LIMIT+1];
double dryermotor[DIAGNOSTICS_LIMIT+1];
double pollermotor[DIAGNOSTICS_LIMIT+1];
double windermotor[DIAGNOSTICS_LIMIT+1];
double screwmotor[DIAGNOSTICS_LIMIT+1];
double mixertemperature[DIAGNOSTICS_LIMIT+1];
double headzone1temperature[DIAGNOSTICS_LIMIT+1];
double headzone2temperature[DIAGNOSTICS_LIMIT+1];
double headzone3temperature[DIAGNOSTICS_LIMIT+1];
double headzone4temperature[DIAGNOSTICS_LIMIT+1];
double headzone5temperature[DIAGNOSTICS_LIMIT+1];
double headzone6temperature[DIAGNOSTICS_LIMIT+1];
double dryerzone1temperature[DIAGNOSTICS_LIMIT+1];
double dryerzone2temperature[DIAGNOSTICS_LIMIT+1];
double dryerzone3temperature[DIAGNOSTICS_LIMIT+1];
double dispensermotorfrequency[MAX_SYSTEM_DISPENSERS][DIAGNOSTICS_LIMIT+1];
double dispenserspressure[MAX_SYSTEM_DISPENSERS][DIAGNOSTICS_LIMIT+1];
double MidTankpressure[MAX_SYSTEM_DISPENSERS][1];
double HeatersCurrent[NUM_OF_CURRENT_HEATERS][1];
DoubleArray DispenserFreq[MAX_SYSTEM_DISPENSERS];
DoubleArray DiagnosticsDispenserPressure[MAX_SYSTEM_DISPENSERS];
HeaterState **heatersstates;
HeaterState HeaterInfo[HEATER_TYPE__MixerHeater+1];
DigitalInterfaceState **digitalinterfacestates;
DigitalInterfaceState DigitalOutputState[MAX_HEATERS_NUM+8];
/*double dispenser1motorfrequency[DIAGNOSTICS_LIMIT+1];
double dispenser2motorfrequency[DIAGNOSTICS_LIMIT+1];
double dispenser3motorfrequency[DIAGNOSTICS_LIMIT+1];
double dispenser4motorfrequency[DIAGNOSTICS_LIMIT+1];
double dispenser5motorfrequency[DIAGNOSTICS_LIMIT+1];
double dispenser6motorfrequency[DIAGNOSTICS_LIMIT+1];
double dispenser7motorfrequency[DIAGNOSTICS_LIMIT+1];
double dispenser8motorfrequency[DIAGNOSTICS_LIMIT+1];
*/
Task_Handle Diagnostics_Task_Handle;
Mailbox_Handle DiagnosticsMsgQ = NULL;
bool blowervolatgedisplay = false;
double diagvoltage = 0;
/******************** Functions ********************************************/
//uint32_t Control_Delta_Position_Pass(uint32_t Current_Read,uint32_t Previous_Read);
//**********************************************************************
typedef enum
{
DiagnosticsTrigger,
DiagnosticsTenMiliTrigger,
DispensersCollectionTrigger,
}DiagnosticsMessages;
typedef struct DiagnosticsMessage{
uint16_t messageId;
uint16_t msglen;
uint32_t tick;
uint8_t messageData[20];
}DiagnosticsMessageStruc;
#define MAX_DIAG_LOG 100
int diag_index=0;
uint32_t diag_size[MAX_DIAG_LOG];
uint32_t diag_time[MAX_DIAG_LOG];
/******************** CODE ********************************************/
//**********************************************************************
void DiagnosticsInit(void)
{
int i;
Error_Block eb;
Error_init(&eb);
DiagnosticsMsgQ = Mailbox_create(sizeof(DiagnosticsMessageStruc), 40, NULL,&eb);
DiagnosticsMonitor.dispensersmotorsfrequency = (DoubleArray**)my_malloc(sizeof(DoubleArray *)*8);
DiagnosticsMonitor.dispenserspressure = (DoubleArray**)my_malloc(sizeof(DoubleArray)*8);
DiagnosticsMonitor.dispenserslinearpositions = (DoubleArray**)my_malloc(sizeof(DoubleArray)*8);
DiagnosticsMonitor.dispensersangularencoders = (DoubleArray**)my_malloc(sizeof(DoubleArray)*8);
for (i = 0; i<MAX_SYSTEM_DISPENSERS;i++)
{
double_array__init(&DispenserFreq[i]);
double_array__init(&DiagnosticsDispenserPressure[i]);
}
heatersstates = (HeaterState**)my_malloc(sizeof(HeaterState *)*(HEATER_TYPE__MixerHeater+1));
for(i=0;i<=HEATER_TYPE__MixerHeater;i++)
{
heater_state__init(&HeaterInfo[i]);
heatersstates[i] = &HeaterInfo[i];
}
digitalinterfacestates = (DigitalInterfaceState**)my_malloc(sizeof(DigitalInterfaceState *)*(MAX_HEATERS_NUM+8));
for (i = 0;i<(MAX_HEATERS_NUM+8);i++ )
{
digital_interface_state__init(&DigitalOutputState[i]);
DigitalOutputState[i].has_interfaceio = true;
DigitalOutputState[i].has_value = true;
digitalinterfacestates[i] = &DigitalOutputState[i];
}
return;
}
void SetDiagnosticCollectionLimit(int limit)
{
if ((limit)&&(limit<= DIAGNOSTICS_LIMIT))
DiagnosticCollectionLimit = limit;
}
uint8_t HeaterCounterIndex[MAX_HEATERS_NUM]= {0,0,0,0,0,0,0,0,0,0};
double HeaterTemperature[MAX_HEATERS_NUM][DIAGNOSTICS_LIMIT+1];
uint8_t DancerCounterIndex[NUM_OF_DANCERS]= {0,0,0};
double DancerValue[NUM_OF_DANCERS][DIAGNOSTICS_DANCER_LIMIT+1];
int8_t DancerErrorCounterIndex[NUM_OF_DANCERS]= {0,0,0};
double DancerErrorValue[NUM_OF_DANCERS][DIAGNOSTICS_DANCER_LIMIT+1];
uint8_t MotorCounterIndex[MAX_THREAD_MOTORS_NUM]= {0,0,0};
double MotorValue[MAX_THREAD_MOTORS_NUM][DIAGNOSTICS_LIMIT+1];
uint8_t SpeedCounterIndex= 0;
double SpeedValue[DIAGNOSTICS_DANCER_LIMIT+1];
void DiagnosticLoadMotor(int MotorId, int frequency)
{
if (MotorId >= MAX_THREAD_MOTORS_NUM)
{
LOG_ERROR(MotorId,"wrong Heater Id");
return;
}
MotorValue[MotorId][MotorCounterIndex[MotorId]] = frequency;
MotorCounterIndex[MotorId]++;
if (MotorCounterIndex[MotorId]>=DIAGNOSTICS_LIMIT )
MotorCounterIndex[MotorId] = 0;
}
void DiagnosticsLoadDigitalValues(void)
{
DigitalOutputState[0].interfaceio = INTERFACE_IOS__GPO_DRYER_SSR3_CTRL;
if(F2_CTRL_Reg.ushort & CLEANER_PUMP_SSR3_CTRL)
DigitalOutputState[0].value = true;
else
DigitalOutputState[0].value = false;
DigitalOutputState[1].interfaceio = INTERFACE_IOS__GPO_DRYER_SSR1_CTRL;
DigitalOutputState[1].value = GetHeaterState(1);
DigitalOutputState[2].interfaceio = INTERFACE_IOS__GPO_DRYER_SSR2_CTRL;
DigitalOutputState[2].value = GetHeaterState(2);
DigitalOutputState[3].interfaceio = INTERFACE_IOS__GPO_DYEINGH_SSR8_CTRL;
DigitalOutputState[3].value = GetHeaterState(3);
DigitalOutputState[4].interfaceio = INTERFACE_IOS__GPO_DYEINGH_SSR7_CTRL;
DigitalOutputState[4].value = GetHeaterState(4);
DigitalOutputState[5].interfaceio = INTERFACE_IOS__GPO_DYEINGH_SSR6_CTRL;
DigitalOutputState[5].value = GetHeaterState(5);
DigitalOutputState[6].interfaceio = INTERFACE_IOS__GPO_DYEINGH_SSR5_CTRL;
DigitalOutputState[6].value = GetHeaterState(6);
DigitalOutputState[7].interfaceio = INTERFACE_IOS__GPO_DILUTORPUMP_SSR10_CTRL;
DigitalOutputState[7].value = GetHeaterState(7);
DigitalOutputState[8].interfaceio = INTERFACE_IOS__GPO_EXTWINDER_SSR11_CTRL;
DigitalOutputState[8].value = GetHeaterState(8);
DigitalOutputState[9].interfaceio = INTERFACE_IOS__GPO_MIXCHIP_SSR4_CTRL;
DigitalOutputState[9].value = GetHeaterState(9);
DigitalOutputState[10].interfaceio = INTERFACE_IOS__GPO_SPARE_SSR13_CTRL;
DigitalOutputState[10].value = ReadHeadMagnetBit();
DigitalOutputState[11].interfaceio = INTERFACE_IOS__GPO_LED4;
DigitalOutputState[11].value = DataUpdated;
DigitalOutputState[12].interfaceio = INTERFACE_IOS__GPI_WCONTAINER_FULL;
DigitalOutputState[12].value = WHS_IsContainerOverflow();
DigitalOutputState[13].interfaceio = INTERFACE_IOS__GPI_WCONTAINER_WARN;
DigitalOutputState[13].value = WHS_IsContainerFull();
DigitalOutputState[14].interfaceio = INTERFACE_IOS__GPO_SPARE1_1; /*waste lower cartridge presence*/
DigitalOutputState[14].value = WHS_WasteCartridgeLowerPresent();
DigitalOutputState[15].interfaceio = INTERFACE_IOS__GPO_SPARE1_2; /*waste middle cartridge presence*/
DigitalOutputState[15].value = WHS_WasteCartridgeMiddlePresent();
}
void DiagnosticLoadTemperature(int HeaterId, int temperature)
{
double temp = temperature;
if (HeaterId >= MAX_HEATERS_NUM)
{
LOG_ERROR(HeaterId,"wrong Heater Id");
return;
}
if ((temperature < 1000)||(temperature>28000)) //error read, all 0xF or all 0
{
return;
}
HeaterTemperature[HeaterId][HeaterCounterIndex[HeaterId]] = temp/100;
HeaterCounterIndex[HeaterId]++;
if (HeaterCounterIndex[HeaterId]>=DIAGNOSTICS_LIMIT )
HeaterCounterIndex[HeaterId] = 0;
}
void DiagnosticLoadSpeedSensor(float value)
{
SpeedValue[SpeedCounterIndex] = (double)(value);
if (SpeedCounterIndex<DIAGNOSTICS_DANCER_LIMIT )
SpeedCounterIndex++;
//if (SpeedCounterIndex>=DIAGNOSTICS_DANCER_LIMIT )
// SpeedCounterIndex = 0;
}
void DiagnosticLoadDancer(int DancerId, uint16_t value)
{
if (DancerId >= MAX_HEATERS_NUM)
{
LOG_ERROR(DancerId,"wrong Dancer Id");
return;
}
DancerValue[DancerId][DancerCounterIndex[DancerId]] = value;
if (DancerCounterIndex[DancerId]<DIAGNOSTICS_DANCER_LIMIT )
DancerCounterIndex[DancerId]++;
//if (DancerCounterIndex[DancerId]>=DIAGNOSTICS_DANCER_LIMIT )
// DancerCounterIndex[DancerId] = 0;
}
void DiagnosticLoadDancerError(int DancerId, double value)
{
if (DancerId >= MAX_HEATERS_NUM)
{
LOG_ERROR(DancerId,"wrong Dancer Id");
return;
}
DancerErrorValue[DancerId][DancerErrorCounterIndex[DancerId]] = value;
if (DancerErrorCounterIndex[DancerId]<DIAGNOSTICS_DANCER_LIMIT )
DancerErrorCounterIndex[DancerId]++;
//if (DancerErrorCounterIndex[DancerId]>=DIAGNOSTICS_DANCER_LIMIT )
// DancerErrorCounterIndex[DancerId] = 0;
}
void DiagnosticTenMsecCollection(void)
{
if (DiagnosticsActive == false)
return;
#ifdef TEN_MSEC_COLLECTION
/*if (JobIsActive()== false)
return;*/
DiagnosticLoadDancer(WINDER_DANCER,Control_Read_Dancer_Position(WINDER_DANCER, 0,0));
DiagnosticLoadDancer(POOLER_DANCER,Control_Read_Dancer_Position(POOLER_DANCER, 0,0));
DiagnosticLoadDancer(FEEDER_DANCER,Control_Read_Dancer_Position(FEEDER_DANCER, 0,0));
DiagnosticLoadDancerError(WINDER_DANCER,ThreadGetMotorCalculatedError(WINDER_DANCER));
DiagnosticLoadDancerError(POOLER_DANCER,ThreadGetMotorCalculatedError(POOLER_DANCER));
DiagnosticLoadDancerError(FEEDER_DANCER,ThreadGetMotorCalculatedError(FEEDER_DANCER));
//DiagnosticLoadSpeedSensor(getSensorSpeedData());
#endif
}
void Diagnostic100msecCollection(void)
{
int i;
if (DiagnosticsActive == false)
return;
DiagnosticLoadSpeedSensor(getSensorSpeedData());
#ifndef REDUCED_DIAGNOSTICS
#ifndef TEN_MSEC_COLLECTION
DiagnosticTenMsecCollection(); //call the 10msec function every 100 msec to reduce transport
#endif
//if (JobIsActive())
{
DiagnosticLoadMotor(FEEDER_MOTOR, ThreadGetMotorSpeed (FEEDER_MOTOR));
DiagnosticLoadMotor(DRYER_MOTOR, ThreadGetMotorSpeed (DRYER_MOTOR));
DiagnosticLoadMotor(POOLER_MOTOR, ThreadGetMotorSpeed (POOLER_MOTOR));
DiagnosticLoadMotor(WINDER_MOTOR, ThreadGetMotorSpeed (WINDER_MOTOR));
DiagnosticLoadMotor(SCREW_MOTOR, ThreadGetMotorSpeed (SCREW_MOTOR));
}
#endif
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__MixerHeater, MillisecGetTemperatures( MIXER_PT100));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ1, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DYEINGH_TEMP1));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ2, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DYEINGH_TEMP2));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ3, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DYEINGH_TEMP3));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ4, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DYEINGH_TEMP4));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ5, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DYEINGH_TEMP5));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ6, MillisecGetTemperatures(HEAD6_PT100));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__DryerAirTemperature, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DRYER_TEMP1));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__DryerHeaterMain, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DRYER_TEMP2));
DiagnosticLoadTemperature(HARDWARE_PID_CONTROL_TYPE__DryerHeaterSecondary, MillisecGetTemperatures(TEMP_SENSE_ANALOG_DRYER_TEMP3));
for (i=0;i<MAX_SYSTEM_DISPENSERS;i++)
{
dispensermotorfrequency[i][DiagnosticsIndex] = IdsGetMotorSpeed(i);
dispenserspressure[i][DiagnosticsIndex] = GetDispenserPressure(i); //Read_MidTank_Pressure_Sensor
MidTankpressure[i][0] = Get_MidTank_Pressure_Sensor(i);
}
#ifndef REDUCED_DIAGNOSTICS
for (i=0;i<NUM_OF_CURRENT_HEATERS;i++)
{
HeatersCurrent[i][0] = Get_Heaters_Current(i);
}
#endif
/* dispenser1motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_1);
dispenser2motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_2);
dispenser3motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_3);
dispenser4motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_4);
dispenser5motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_5);
dispenser6motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_6);
dispenser7motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_7);
dispenser8motorfrequency[DiagnosticsIndex] = MotorGetSpeed(HARDWARE_MOTOR_TYPE__MOTO_DISPENSER_8);
*/
DiagnosticsIndex++;
if (DiagnosticsIndex >= DIAGNOSTICS_LIMIT) DiagnosticsIndex = DIAGNOSTICS_LIMIT;
if (DiagnosticsIndex >= DiagnosticCollectionLimit)
SendDiagnostics();
}
void DiagnosticsReset(void)
{
memset(DancerCounterIndex,0,sizeof(DancerCounterIndex));
memset(MotorCounterIndex,0,sizeof(MotorCounterIndex));
memset(DancerErrorCounterIndex,0,sizeof(DancerErrorCounterIndex));
SpeedCounterIndex = 0;
memset(HeaterCounterIndex,0,sizeof(HeaterCounterIndex));
DiagnosticsIndex = 0;
}
int j=0;
MessageContainer diagnosticsresponseContainer;
uint8_t diagnostics_response_buffer[3500];
uint8_t *diagnostics_response_ptr = diagnostics_response_buffer;
uint8_t* diagnosticscontainer_buffer=0;
int LargeMessagesD = 0;
void SendDiagnostics(void)
{
//MessageContainer responseContainer;
StartDiagnosticsResponse response = START_DIAGNOSTICS_RESPONSE__INIT;
//int i;
if (DiagnosticsActive == false)
{
DiagnosticsReset();
return;
}
if (SuspendLargeMessages == true)
{
LargeMessagesD++;
DiagnosticsReset();
return;
}
//if (JobIsActive())
{
DiagnosticsMonitor.n_dispenser1motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.n_dispenser2motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.n_dispenser3motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.n_dispenser4motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.n_dispenser5motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.n_dispenser6motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.n_dispenser7motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.n_dispenser8motorfrequency = DiagnosticsIndex;
DiagnosticsMonitor.dispenser1motorfrequency = dispensermotorfrequency[0];
DiagnosticsMonitor.dispenser2motorfrequency = dispensermotorfrequency[1];
DiagnosticsMonitor.dispenser3motorfrequency = dispensermotorfrequency[2];
DiagnosticsMonitor.dispenser4motorfrequency = dispensermotorfrequency[3];
DiagnosticsMonitor.dispenser5motorfrequency = dispensermotorfrequency[4];
DiagnosticsMonitor.dispenser6motorfrequency = dispensermotorfrequency[5];
DiagnosticsMonitor.dispenser7motorfrequency = dispensermotorfrequency[6];
DiagnosticsMonitor.dispenser8motorfrequency = dispensermotorfrequency[7];
}
/*
DiagnosticsMonitor.n_dancer1angle = DiagnosticsIndex;
DiagnosticsMonitor.n_dancer2angle = DiagnosticsIndex;
DiagnosticsMonitor.n_dancer3angle = DiagnosticsIndex;
DiagnosticsMonitor.dancer1angle = dancer1angle;
DiagnosticsMonitor.dancer2angle = dancer2angle;
DiagnosticsMonitor.dancer3angle = dancer3angle;
*/
#ifndef REDUCED_DIAGNOSTICS
//if (JobIsActive())
{
DiagnosticsMonitor.n_dancer1angle = DancerCounterIndex[0];
DiagnosticsMonitor.n_dancer2angle = DancerCounterIndex[1];
DiagnosticsMonitor.n_dancer3angle = DancerCounterIndex[2];
DiagnosticsMonitor.dancer1angle = DancerValue[0];
DiagnosticsMonitor.dancer2angle = DancerValue[1];
DiagnosticsMonitor.dancer3angle = DancerValue[2];
DiagnosticsMonitor.n_windertension = DancerErrorCounterIndex[0];
DiagnosticsMonitor.n_pullertension = DancerErrorCounterIndex[1];
DiagnosticsMonitor.n_feedertension = DancerErrorCounterIndex[2];
DiagnosticsMonitor.windertension = DancerErrorValue[0];
DiagnosticsMonitor.pullertension = DancerErrorValue[1];
DiagnosticsMonitor.feedertension = DancerErrorValue[2];
DiagnosticsMonitor.n_threadspeed = SpeedCounterIndex;
DiagnosticsMonitor.threadspeed = SpeedValue;
DiagnosticsMonitor.feedermotorfrequency = MotorValue[FEEDER_MOTOR];
DiagnosticsMonitor.dryermotor = MotorValue[DRYER_MOTOR];
DiagnosticsMonitor.pollermotor = MotorValue[POOLER_MOTOR];
DiagnosticsMonitor.windermotor = MotorValue[WINDER_MOTOR];
DiagnosticsMonitor.screwmotor = MotorValue[SCREW_MOTOR];
DiagnosticsMonitor.n_feedermotorfrequency = MotorCounterIndex[FEEDER_MOTOR];
DiagnosticsMonitor.n_dryermotor = MotorCounterIndex[DRYER_MOTOR];
DiagnosticsMonitor.n_pollermotor = MotorCounterIndex[POOLER_MOTOR];
DiagnosticsMonitor.n_windermotor = MotorCounterIndex[WINDER_MOTOR];
DiagnosticsMonitor.n_screwmotor = MotorCounterIndex[SCREW_MOTOR];
}
#endif
DiagnosticsMonitor.mixertemperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__MixerHeater];
DiagnosticsMonitor.headzone1temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ1];
DiagnosticsMonitor.headzone2temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ2];
DiagnosticsMonitor.headzone3temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ3];
DiagnosticsMonitor.headzone4temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ4];
DiagnosticsMonitor.headzone5temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ5];
DiagnosticsMonitor.headzone6temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ6];
DiagnosticsMonitor.dryerzone1temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__DryerAirTemperature];
DiagnosticsMonitor.dryerzone2temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__DryerHeaterMain];
DiagnosticsMonitor.dryerzone3temperature = HeaterTemperature[HARDWARE_PID_CONTROL_TYPE__DryerHeaterSecondary];
DiagnosticsMonitor.n_mixertemperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__MixerHeater];
DiagnosticsMonitor.n_headzone1temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ1];
DiagnosticsMonitor.n_headzone2temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ2];
DiagnosticsMonitor.n_headzone3temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ3];
DiagnosticsMonitor.n_headzone4temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ4];
DiagnosticsMonitor.n_headzone5temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ5];
DiagnosticsMonitor.n_headzone6temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__HeadHeaterZ6];
DiagnosticsMonitor.n_dryerzone1temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__DryerAirTemperature];
DiagnosticsMonitor.n_dryerzone2temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__DryerHeaterMain];
DiagnosticsMonitor.n_dryerzone3temperature = HeaterCounterIndex[HARDWARE_PID_CONTROL_TYPE__DryerHeaterSecondary];
DiagnosticsMonitor.n_blowervoltage = 1;
diagvoltage = getBlowerState();
DiagnosticsMonitor.blowervoltage = &diagvoltage;
int i;
DiagnosticsMonitor.n_dispensersmotorsfrequency = 0;
/**/
//if (JobIsActive())
{
j++;
DiagnosticsMonitor.n_dispensersmotorsfrequency = MAX_SYSTEM_DISPENSERS;
if (DiagnosticsMonitor.dispensersmotorsfrequency)
{
for (i = 0; i<MAX_SYSTEM_DISPENSERS;i++)
{
//double_array__init(&DispenserFreq[i]);
//DispenserFreq[i] = dispensermotorfrequency[i];
DispenserFreq[i].data = dispensermotorfrequency[i];
DispenserFreq[i].n_data = DiagnosticsIndex;
DiagnosticsMonitor.dispensersmotorsfrequency[i] = &DispenserFreq[i];
}
}
}
/**/
DiagnosticsMonitor.n_dispenserspressure = 0;
/**/
DiagnosticsMonitor.n_dispenserspressure = MAX_SYSTEM_DISPENSERS;
if (DiagnosticsMonitor.dispenserspressure)
{
for (i = 0; i<MAX_SYSTEM_DISPENSERS;i++)
{
//DiagnosticsDispenserPressure[i] = dispenserspressure[i];
//double_array__init(&DiagnosticsDispenserPressure[i]);
DiagnosticsDispenserPressure[i].data = dispenserspressure[i];
DiagnosticsDispenserPressure[i].n_data = DiagnosticsIndex;
DiagnosticsMonitor.dispenserspressure[i] = &DiagnosticsDispenserPressure[i];
}
}
/**/
DiagnosticsMonitor.n_dispenserslinearpositions = 0;
DiagnosticsMonitor.n_dispensersangularencoders = 0;
DiagnosticsMonitor.n_dispenser1pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser1pressure = dispenserspressure[0];
DiagnosticsMonitor.n_dispenser2pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser2pressure = dispenserspressure[1];
DiagnosticsMonitor.n_dispenser3pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser3pressure = dispenserspressure[2];
DiagnosticsMonitor.n_dispenser4pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser4pressure = dispenserspressure[3];
DiagnosticsMonitor.n_dispenser5pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser5pressure = dispenserspressure[4];
DiagnosticsMonitor.n_dispenser6pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser6pressure = dispenserspressure[5];
DiagnosticsMonitor.n_dispenser7pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser7pressure = dispenserspressure[6];
DiagnosticsMonitor.n_dispenser8pressure = DiagnosticsIndex;
DiagnosticsMonitor.dispenser8pressure = dispenserspressure[7];
DiagnosticsMonitor.n_midtank1level = 1;
DiagnosticsMonitor.midtank1level = MidTankpressure[0];
DiagnosticsMonitor.n_midtank2level = 1;
DiagnosticsMonitor.midtank2level = MidTankpressure[1];
DiagnosticsMonitor.n_midtank3level = 1;
DiagnosticsMonitor.midtank3level = MidTankpressure[2];
DiagnosticsMonitor.n_midtank4level = 1;
DiagnosticsMonitor.midtank4level = MidTankpressure[3];
DiagnosticsMonitor.n_midtank5level = 1;
DiagnosticsMonitor.midtank5level = MidTankpressure[4];
DiagnosticsMonitor.n_midtank6level = 1;
DiagnosticsMonitor.midtank6level = MidTankpressure[5];
DiagnosticsMonitor.n_midtank7level = 1;
DiagnosticsMonitor.midtank7level = MidTankpressure[6];
DiagnosticsMonitor.n_midtank8level = 1;
DiagnosticsMonitor.midtank8level = MidTankpressure[7];
DiagnosticsMonitor.n_drierzone1heatercurrent = 1;
DiagnosticsMonitor.drierzone1heatercurrent = HeatersCurrent[HEATER_DRYER_CURRENT_1];
DiagnosticsMonitor.n_drierzone2heatercurrent = 1;
DiagnosticsMonitor.drierzone2heatercurrent = HeatersCurrent[HEATER_DRYER_CURRENT_2];
DiagnosticsMonitor.n_mixer1heatercurrent = 1;
DiagnosticsMonitor.mixer1heatercurrent = HeatersCurrent[HEATER_MIXCHIP_CURRENT];
DiagnosticsMonitor.n_headzone1heatercurrent = 1;
DiagnosticsMonitor.headzone1heatercurrent = HeatersCurrent[HEATER_HEAD_CURRENT_ZONE_1];
DiagnosticsMonitor.n_headzone2heatercurrent = 1;
DiagnosticsMonitor.headzone2heatercurrent = HeatersCurrent[HEATER_HEAD_CURRENT_ZONE_2];
DiagnosticsMonitor.n_headzone3heatercurrent = 1;
DiagnosticsMonitor.headzone3heatercurrent = HeatersCurrent[HEATER_HEAD_CURRENT_ZONE_3];
DiagnosticsMonitor.n_headzone4heatercurrent = 1;
DiagnosticsMonitor.headzone4heatercurrent = HeatersCurrent[HEATER_HEAD_CURRENT_ZONE_4];
DiagnosticsMonitor.n_headzone5_6heatercurrent = 1;
DiagnosticsMonitor.headzone5_6heatercurrent = HeatersCurrent[HEATER_HEAD_CURRENT_ZONE_5_6];
response.monitors = &DiagnosticsMonitor;
//response.digitalpins = DigitalPinArray;
response.n_componentsstates = 0;
DiagnosticsLoadDigitalValues();
response.n_digitalinterfacestates = MAX_HEATERS_NUM+6;
response.digitalinterfacestates = digitalinterfacestates;
for (i=HEATER_TYPE__DryerAirHeater;i<=HEATER_TYPE__MixerHeater;i++)
{
LoadHeaterState((HeaterType)i,&HeaterInfo[i]);
//heatersstates[i] = &HeaterInfo[i];
}
response.n_heatersstates = HEATER_TYPE__MixerHeater+1;
response.heatersstates = heatersstates;
// diagnosticsresponseContainer = createContainer(MESSAGE_TYPE__StartDiagnosticsResponse, DiagnosticsToken, false, &response, &start_diagnostics_response__pack, &start_diagnostics_response__get_packed_size);
diagnosticsresponseContainer = createAllocatedContainer(MESSAGE_TYPE__StartDiagnosticsResponse, DiagnosticsToken, false, &response, &start_diagnostics_response__pack, &start_diagnostics_response__get_packed_size,diagnostics_response_ptr);
diagnosticsresponseContainer.continuous = true;
if (diagnosticsresponseContainer.data.data)
{
if (diagnosticscontainer_buffer == 0) //send new diagnostics packet only if the previous one was sent and released
{
diagnosticscontainer_buffer = my_malloc(message_container__get_packed_size(&diagnosticsresponseContainer));
if (diagnosticscontainer_buffer)
{
size_t container_size = message_container__pack(&diagnosticsresponseContainer, diagnosticscontainer_buffer);
// if (SendChars(diagnosticscontainer_buffer, container_size)== false) //comm tx mailbox full
if (SendCharsWithType(diagnosticscontainer_buffer, container_size,MESSAGE_TYPE__StartDiagnosticsResponse) == false) //comm tx mailbox full
{
DiagnosticsStop();
my_free(diagnosticscontainer_buffer);
}
/*else
{
Report("Diagnostic Messgage",__FILE__,__LINE__,container_size,RpWarning,msec_millisecondCounter, msec_millisecondCounter);
}*/
//diag_size[diag_index] = container_size;
//diag_time[diag_index] = msec_millisecondCounter;
//if (diag_index++>=MAX_DIAG_LOG)
// diag_index = 0;
}
else
{
LOG_ERROR(Task_self(),"my_malloc failed");
DiagnosticsStop();
//CommunicationMailboxFlush();
}
}
else
{
LOG_ERROR(Task_self(),"previous packet not sent");
}
//my_free(diagnosticsresponseContainer.data.data);
}
else
{
LOG_ERROR(Task_self(),"my_malloc failed");
DiagnosticsStop();
}
DiagnosticsReset();
}
void DispensersCollectionCall(void)
{
/*int i;
for (i = 0; i<MAX_SYSTEM_DISPENSERS;i++)
{
IDS_Dispenser_Content_Calculation(i);
}*/
}
uint32_t DiagnosticsControlId = 0xff;
uint32_t Diagnostics10MSControlId = 0xff;
uint32_t DispensersControlId = 0xff;
bool DiagnosticRequestAccepted = false;
uint32_t DiagnosticsStart(void)
{
if ( DiagnosticsActive == false)
{
if (DiagnosticRequestAccepted == true)
{
DiagnosticsActive = true;
if (DiagnosticsControlId == 0xFF)
DiagnosticsControlId = AddControlCallback(Diagnostics_ControlTrigger,DiagnosticLimit,TemplateDataReadCBFunction,0,0,0);
else
LOG_ERROR(DiagnosticsControlId,"Diagnostics restarted");
#ifdef TEN_MSEC_COLLECTION
if (Diagnostics10MSControlId == 0xFF)
Diagnostics10MSControlId = AddControlCallback(Diagnostics_TenMiliControlTrigger,DiagnosticFastLimit,TemplateDataReadCBFunction,0,0,0);
else
LOG_ERROR(DiagnosticsControlId,"Diagnostics restarted");
#endif
if (DispensersControlId == 0xFF)
DispensersControlId = AddControlCallback(DispensersCollection,eOneSecond,TemplateDataReadCBFunction,0,0,0);
else
LOG_ERROR(DispensersControlId,"Diagnostics restarted");
}
}
return OK;
}
uint32_t DiagnosticsStop(void)
{
if ( DiagnosticsActive == true)
{
DiagnosticsActive = false;
if (DiagnosticsControlId != 0xFF)
RemoveControlCallback(DiagnosticsControlId,Diagnostics_ControlTrigger);
if (Diagnostics10MSControlId != 0xFF)
RemoveControlCallback(Diagnostics10MSControlId,Diagnostics_TenMiliControlTrigger);
if (DispensersControlId != 0xFF)
RemoveControlCallback(DispensersControlId,DispensersCollection);
DiagnosticsControlId = 0xFF;
Diagnostics10MSControlId = 0xFF;
DispensersControlId = 0xFF;
}
return OK;
}
uint32_t StartDiagnosticsRequestFunc(MessageContainer* requestContainer)
{
uint32_t status = NOT_SUPPORTED;
//MessageContainer responseContainer;
// ReportInitParams InitParams;
//ControlStart();
DiagnosticRequestAccepted = true;
DiagnosticsStart();
StartDiagnosticsRequest* request = start_diagnostics_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
ustrncpy (DiagnosticsToken, requestContainer->token,36);
start_diagnostics_request__free_unpacked(request,NULL);
return status;
}
uint32_t StopDiagnosticsRequestFunc(MessageContainer* requestContainer)
{
MessageContainer responseContainer;
StopDiagnosticsRequest* request = stop_diagnostics_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
StopDiagnosticsResponse response = STOP_DIAGNOSTICS_RESPONSE__INIT;
DiagnosticsStop();
DiagnosticRequestAccepted = false;
responseContainer = createContainer(MESSAGE_TYPE__StopDiagnosticsResponse, requestContainer->token, false, &response, &stop_diagnostics_response__pack, &stop_diagnostics_response__get_packed_size);
responseContainer.continuous = false;
uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
size_t container_size = message_container__pack(&responseContainer, container_buffer);
my_free(responseContainer.data.data);
SendChars(container_buffer, container_size);
return OK;
}
uint32_t DispensersCollection(uint32_t IfIndex, uint32_t ReadValue)
{
DiagnosticsMessageStruc Message;
//send message to the Millisec task
Message.messageId = DispensersCollectionTrigger;
Message.msglen = sizeof(DiagnosticsMessageStruc);
//if (DiagnosticsMsgQ != NULL)
// Mailbox_post(DiagnosticsMsgQ , &Message, BIOS_NO_WAIT);
return OK;
}
uint32_t Diagnostics_ControlTrigger(uint32_t IfIndex, uint32_t ReadValue)
{
DiagnosticsMessageStruc Message;
//send message to the Millisec task
Message.messageId = DiagnosticsTrigger;
Message.msglen = sizeof(DiagnosticsMessageStruc);
if (DiagnosticsMsgQ != NULL)
Mailbox_post(DiagnosticsMsgQ , &Message, BIOS_NO_WAIT);
return OK;
}
uint32_t Diagnostics_TenMiliControlTrigger(uint32_t IfIndex, uint32_t ReadValue)
{
DiagnosticsMessageStruc Message;
//send message to the Millisec task
Message.messageId = DiagnosticsTenMiliTrigger;
Message.msglen = sizeof(DiagnosticsMessageStruc);
if (DiagnosticsMsgQ != NULL)
Mailbox_post(DiagnosticsMsgQ , &Message, BIOS_NO_WAIT);
return OK;
}
/******************************************************************************
* ======== messageTsk ========
* Task for this function is created statically. See the project's .cfg file.
* this message task is created statically in system initialization,
******************************************************************************/
void DiagnosticsTask(UArg arg0, UArg arg1)
{
DiagnosticsMessageStruc Message;
//char str[60];
//uint16_t length;
//Clock_setTimeout(HostKAClock, 1000);
//Clock_start(HostKAClock);
DiagnosticsInit();
Diagnostics_Task_Handle = Task_self();
while(1)
{
Mailbox_pend(DiagnosticsMsgQ , &Message, BIOS_WAIT_FOREVER);
switch (Message.messageId)
{
case DiagnosticsTrigger:
Diagnostic100msecCollection();
break;
case DiagnosticsTenMiliTrigger:
DiagnosticTenMsecCollection();
break;
case DispensersCollectionTrigger:
//DispensersCollectionCall(); //suspended for ITMA
break;
default:
break;
}
}
}
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