aboutsummaryrefslogtreecommitdiffstats
path: root/Software/Embedded_SW/Embedded/Modules/Heaters/Heaters_print.c
blob: 3eeff9ec38126929be0f66242fc958860fe73c5f (plain)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
/************************************************************************************************************************
 * Heaters_print.c
 **************************************************************************************************************************/

////////////////////////////////State machine operation////////////////////////////////////
//the state machine operation is used to operate in runtime correct profile flow execution
//by recieved esign flow of the user from the UI
///////////////////////////////////////////////////////////////////////////////////////////
#include "include.h"

#include <Modules/Stubs_Handler/DataDef.h>
//#include "PMR/Hardware/PIDCluster.pb-c.h"
#include "PMR/Hardware/HardwarePidControlType.pb-c.h"
#include "PMR/Hardware/HardwarePidControl.pb-c.h"
#include "PMR/common/MessageContainer.pb-c.h"

#include "../control/control.h"
#include "../control/pidalgo.h"
#include "include.h"
#include <driverlib/timer.h>

#include "heaters.h"
#include "Drivers/Heater/Heater.h"


/******************** GLOBAL PARAMETERS  ********************************************/
HeaterCommand          HeaterCmd[MAX_HEATERS_NUM] = {};
int      NumberOFSlicesInUse = 0;
bool HeatersRestart = false;

uint32_t OutputProportionalSingleStep = 0;  //A/C Heaters step size from one decision point to another - in cpu clocks. 120000 = 1 millisecod
uint32_t  Heater_timerBase = TIMER2_BASE;        //Timer handle
uint32_t OutputProportionalCycleTime = 0; //A/C Heaters Cycle time in milliseconds - one for all heaters
char     TimeSliceAllocation[MAX_TIMESLICES] = {0};

bool InitialHeatingState = false;
/******************** FUNCTIONS  ********************************************/
uint32_t HeaterControlCBFunction(uint32_t deviceID, uint32_t ReadValue);
uint32_t PrepareHeater(int HeaterId, uint32_t SetTemperatue);

/*
 * HeaterCommandRequestMessage
 * called by: Communication from host
 * initialized all global data
 */
uint32_t  HeaterCommandRequestMessage(int HeaterId, bool OnOff, int Temperature)
{
    //uint32_t status = NOT_SUPPORTED;
    //MessageContainer responseContainer;
    if ((HeaterId)&&(HeaterId< MAX_HEATERS_NUM))
    {
        if (HeaterControl[HeaterId].id != HeaterId) // heater configuration missing
        {
            LOG_ERROR (HeaterId, "Heater is not yet configured");
            return ERROR;
        }
        HeaterCmd[HeaterId].heaterid = HeaterId;
        HeaterCmd[HeaterId].command = OnOff;
        HeaterCmd[HeaterId].targettemperatue = Temperature;
    }
    bool HeaterState = GetHeaterState(HeaterId);

    if ((HeaterState == HEATER_OFF)&& (OnOff == HEATER_ON)) //start heating
    {
        //set the heater control parameters
        //set the target operation temperature
        //start the control
        PrepareHeater(HeaterId,Temperature);  //prepare the heaters control info
        //set the power balance handler (if not set yet)
        ROM_TimerConfigure(Heater_timerBase, TIMER_CFG_PERIODIC);   // 32 bits Timer
        ROM_IntEnable(INT_TIMER2B);
        ROM_TimerIntEnable(Heater_timerBase, TIMER_TIMA_TIMEOUT);
        // if the heater is off (?) start it.
        ActivateHeater(HeaterId);
        //set the heater operation mode to fast heating - depended on the current temperature
        // timers are prepared but not started yet!!! only when the system is hot.

    }
    else if ((HeaterState == HEATER_ON)&& (OnOff == HEATER_ON)) //set temperature
    {
        HeaterPIDConfig[HeaterId].m_SetParam = Temperature;
        // if the heater is not on return (?).
        //set the target operation temperature
        //set the heater operation mode to fast heating - depended on the current temperature
    }
    else if ((HeaterState == HEATER_ON)&& (OnOff == HEATER_OFF)) //stop heating
    {
       //turn off the heater
        //stop the control
        HeaterPIDConfig[HeaterId].m_SetParam  = HeaterId;
    }
    else
    {
        LOG_ERROR (OnOff, "unsupported command id");
        return ERROR;
    }

    return OK;
}
/*
 * PrepareHeater
 * called by: Communication from host
 * initialized all global data
 */
uint32_t PrepareHeater(int HeaterId, uint32_t SetTemperatue)
{
    assert(HeaterId < MAX_HEATERS_NUM);
    assert(SetTemperatue < MAX_HEATERS_TEMPERATURE);

    //start thread control for all motors
    HeaterPIDConfig[HeaterId].m_params.MAX = HeaterControl[HeaterId].outputproportionalpowerlimit;
    HeaterPIDConfig[HeaterId].m_params.MIN = .0;
    HeaterPIDConfig[HeaterId].m_params.Kd = HeaterControl[HeaterId].kd;
    HeaterPIDConfig[HeaterId].m_params.Kp = HeaterControl[HeaterId].kp;
    HeaterPIDConfig[HeaterId].m_params.Ki = HeaterControl[HeaterId].ki;
    HeaterPIDConfig[HeaterId].m_params.dt = eHunderdMillisecond;
    HeaterPIDConfig[HeaterId].m_calculatedError = 0;
    HeaterPIDConfig[HeaterId].m_integral = 0;
    HeaterPIDConfig[HeaterId].m_isEnabled = true;
    HeaterPIDConfig[HeaterId].m_isReady = true;
    HeaterPIDConfig[HeaterId].m_mesuredParam = 0;
    HeaterPIDConfig[HeaterId].m_preError = 0;
    HeaterPIDConfig[HeaterId].m_SetParam = SetTemperatue;//need to update SetParams on presegment stage
    AddControlCallback(DeviceId2Heater[HeaterId], HeaterControlCBFunction, eHunderdMillisecond);

    return OK;
}

/*
 * HeaterControlCBFunction
 * called by: Communication from host
 * initialized all global data
 */

uint32_t HeaterControlCBFunction(uint32_t deviceID, uint32_t ReadValue)
{
    int i,index=MAX_HEATERS_NUM;
    char str[100];
    uint8_t len = 0;

    for (i=0;i<MAX_HEATERS_NUM;i++)
        if (DeviceId2Heater[i] == deviceID)
        {
            index = i;
            break;
        }
    if (index==MAX_HEATERS_NUM)
    {
        LOG_ERROR (deviceID, "No heater  for device");
        return 0xFFFFFFFF;
    }
    // check if the read value is within the proportional band
    if (ReadValue > (HeaterCmd[index].targettemperatue * (1+HeaterControl[index].outputproportionalband)))
            {
                //Heaters OFF until coming into the proportional band
                len = usnprintf(str, 100, "\r\n HeaterControlCBFunction devId %d temp %d over proportional band %d of set temp %d  "
                                ,index, ReadValue,HeaterControl[index].outputproportionalband,HeaterCmd[index].targettemperatue);
                Report(str, __FILE__,__LINE__,0, RpMessage, index, deviceID);
                return OK;
            }
    if (ReadValue < (HeaterCmd[index].targettemperatue * (1-HeaterControl[index].outputproportionalband)))
            {
                len = usnprintf(str, 100, "\r\n HeaterControlCBFunction devId %d temp %d below proportional band %d of set temp %d  "
                                ,index, ReadValue,HeaterControl[index].outputproportionalband,HeaterCmd[index].targettemperatue);
                Report(str, __FILE__,__LINE__,0, RpMessage, index, deviceID);
                        //Heaters ON until coming into the proportional band
                return OK;
            }

    if(HeaterPIDConfig[index].m_isEnabled && (HeaterPIDConfig[index].m_SetParam != 0))
    {
        HeaterPIDConfig[index].m_mesuredParam = ReadValue;
        HeaterPIDConfig[index].m_calculatedError = PIDAlgorithmCalculation(HeaterPIDConfig[index].m_SetParam , HeaterPIDConfig[index].m_mesuredParam,
                                                                              &HeaterPIDConfig[index].m_params,   &HeaterPIDConfig[index].m_preError, &HeaterPIDConfig[index].m_integral);
        if (HeaterPIDConfig[index].m_calculatedError >= HeaterPIDConfig[index].m_params.MAX)
        {
            HeaterPIDConfig[index].m_calculatedError = HeaterPIDConfig[index].m_params.MAX;
        }
        if (HeaterPIDConfig[index].m_calculatedError < HeaterPIDConfig[index].m_params.MIN)
        {
            HeaterPIDConfig[index].m_calculatedError = HeaterPIDConfig[index].m_params.MIN;
        }

        //SetMotorFreq (index, HeaterControl[index].m_calculatedError);
    }

 return OK;
}

/*
 * EightMilliSecondHeatersInterrupt - a timer based interrupt, that will handle the time sharing between the A/C heaters
 * There is a need to prevent the system from activating all A/C heaters at the same time, due to electrical current problems
 */
int  SliceCounter = 0;
void EightMilliSecondHeatersInterrupt(UArg arg0)
{
    char str[100];
    uint8_t len = 0;

    len = usnprintf(str, 100, "\r\n EightMilliSecondHeatersInterrupt SliceCounter %d Owner %d H1000 %d  H2000 %d"
                    ,SliceCounter,TimeSliceAllocation[SliceCounter],HeatersRestart,NumberOFSlicesInUse);
    Report(str, __FILE__,__LINE__,0, RpMessage, SliceCounter, TimeSliceAllocation[SliceCounter]);
    ROM_IntMasterDisable();

    if (TimeSliceAllocation[SliceCounter] == HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w)
    {
        //If HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w should be active
        //Activate HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w
        ActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w);
        //DeActivate HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1
        DeActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1);
        DeActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater200w2);
    }
    else if (TimeSliceAllocation[SliceCounter] == HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1)
    {
        //DeActivate HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w
        DeActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w);
        //If HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1 should be active
        //Activate HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1
        ActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1);
        ActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater200w2);
    }
    else
    {
        //DeActivate HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w
        DeActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater1000w);
        //DeActivate HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1
        DeActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater200w1);
        DeActivateHeater (HARDWARE_PID_CONTROL_TYPE__DryerHeater200w2);
    }
    //handle the time sharing module
    SliceCounter++;
    if (SliceCounter >= NumberOFSlicesInUse)
        SliceCounter = 0;

    if (HeatersRestart == true)
    {
        ROM_TimerLoadSet(Heater_timerBase, TIMER_BOTH,OutputProportionalSingleStep/*twelve millisecond???*/);
    }

    ROM_TimerIntClear(Heater_timerBase, TIMER_TIMA_TIMEOUT);  // Clear the timer interrupt
    //
    // Enable all interrupts.
    //
    ROM_IntMasterEnable();
    return ;
}