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/*
* ThreadLoad.c
*
* Created on: Jan 16, 2019
* Author: shlomo
*/
#include <DataDef.h>
#include "include.h"
#include "thread_ex.h"
#include "Common/SWUpdate/FileSystem.h"
#include "StateMachines/Printing/PrintingSTM.h"
#include "Modules/thread/thread.h"
#include "Modules/Control/control.h"
#include "Modules/General/process.h"
#include "Modules/control/pidalgo.h"
#include "PMR/Hardware/HardwareMotor.pb-c.h"
#include "PMR/Hardware/HardwareMotorType.pb-c.h"
#include "PMR/Hardware/HardwareDancerType.pb-c.h"
#include "PMR/Printing/ProcessParameters.pb-c.h"
#include "drivers/Flash_Memory/fatfs/ff.h"
#include "drivers/I2C_Communication/DAC/Blower.h"
#include "drivers/SSI_Comm/Dancer/Dancer.h"
#include "drivers/motors/motor.h"
#include "PMR/Stubs/StubHeatingTestRequest.pb-c.h"
#include "PMR/Stubs/StubHeatingTestResponse.pb-c.h"
#include "PMR/Stubs/StubHeatingTestPollRequest.pb-c.h"
#include "PMR/Stubs/StubHeatingTestPollResponse.pb-c.h"
//#include <stdint.h>
//#include <stdbool.h>
/* typedef enum
{
0 THREAD_LOAD_INIT,
1 THREAD_LOAD_REDUCE_HEAT, //HEATERS OFF, DRYER BLOWER OFF, BLOWER LOW,
2 THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION, //USE NOTATION HOW MANY ROTATIONS IN THE DRYER, OR CHECK AGAINST STOPPER. MOVE SLOWLY
3 THREAD_LOAD_CENTER_HEAD_ROCKERS, //puthead cleaning rockers to middle position
4 THREAD_LOAD_OPEN_COVERS, //OPEN DYEING HEAD COVER AND DRYER LID
5 THREAD_LOAD_LIFT_DANCERS,
6 THREAD_LOAD_LIFT_ROCKERS, //MACHINE IS READY. SEND MESSAGE, START TIMER TO CLOSE LIDS, WAIT FOR OPERATOR RESPONSE
7 THREAD_LOAD_INITIAL_TENSION, //CHECK SPOOL PRESENCERUN WINDER UNTIL BREAK SENSOR IS IDENTIFIEING MOVEMENT FOR A SECOND
8 THREAD_LOAD_CLOSE_ROCKERS,
9 THREAD_LOAD_CLOSE_DANCERS, //SEND DANCER MOTORS TO PRESET LOCATION, CHECK THAT THE DANCERS ARE ON THE THREAD
10 THREAD_LOAD_CLOSE_LIDS,
11 THREAD_LOAD_RESUME_HEATING,
12 THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT, //JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION
13 THREAD_LOAD_DRYER_LOADING, //START FEEDER PID, ROTATE LOADING ARM COUNTER THREAD DIRECTION X CIRCLES ACCORDING TO RML. FEEDER SPEED IS 40
//KEEP NOTATION HOW MANY ROTATIONS IN THE DRYER
14 THREAD_LOAD_JOG_THREAD, //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING
15 THREAD_LOAD_END
}THREAD_LOAD_STAGES_ENUM;*/
THREAD_LOAD_STAGES_ENUM LoadStages = THREAD_LOAD_INIT;
ProcessParameters ProcessParametersClear,ProcessParametersRecover;
uint8_t NumberOfDrierLoaderCycles = 0;
uint32_t status = OK;
uint32_t ControlId = 0xFF;
uint32_t ThreadLoadStateMachine( THREAD_LOAD_STAGES_ENUM LoadStages);
uint32_t ThreadLoadControlCBFunction(uint32_t index, uint32_t ReadValue);
typedef struct
{
uint32_t LoadArmRounds;
uint32_t LoadArmBackLash;
}LoadArmInfoStruc;
LoadArmInfoStruc LoadArmInfo;
char LoadArmPath[50] = "0://SysInfo//LoadArm.cfg";
//RUN MOTOR TO SWITCH WITH TIMEOUT
//RUN MOTOR TO BREAK SENSOR
//RUN MOTOR TO DANCER LOCATION (POOLER GOES TO THE OTHER DIRECTION)
//RUN MOTOR A FULL CYCLE
//RUN A MOTOR NUMBER OF STEPS
//RUN CONTROL FOR A SINGLE DANCER
bool ThreadLoadingActive(void)
{
if ((LoadStages > THREAD_LOAD_INIT)&&(LoadStages < THREAD_LOAD_END))
return true;
else
return false;
}
uint32_t Thread_Load_Init(void)
{
void* buffer = NULL;
uint32_t Bytes = 0;
FRESULT Fresult = FR_OK;
REPORT_MSG(LoadStages, "Thread Load State Machine step");
LoadArmInfo.LoadArmBackLash = 10;
LoadArmInfo.LoadArmRounds = 0xFF;
Fresult = f_mkdir(SW_INFO_DIR);
if ((Fresult == FR_OK)||(Fresult == FR_EXIST))
{
Fresult = FileRead(LoadArmPath, &Bytes, &buffer);
if (Fresult == FR_OK)
{
if (Bytes>=sizeof(LoadArmInfo))
memcpy (&LoadArmInfo,buffer,sizeof(LoadArmInfo));
free (buffer);
}
}
Report("Thread_Load_Init",__FILE__,__LINE__,LoadArmInfo.LoadArmBackLash,RpMessage,LoadArmInfo.LoadArmRounds,0);
memcpy (&ProcessParametersRecover,&ProcessParametersKeep,sizeof(ProcessParameters));
//NumberOfDrierLoaderCycles = loadLoadArmParameters();
LoadStages++;
ThreadLoadStateMachine(LoadStages);
return OK;
}
uint32_t Thread_Load_Reduce_Heat(void)
{
//Heaters Off, Dryer Blower Off, Blower Low,
REPORT_MSG(LoadStages, "Thread Load State Machine step ");
memcpy (&ProcessParametersClear,&ProcessParametersKeep,sizeof(ProcessParameters));
ProcessParametersClear.dryerzone1temp = 0;
ProcessParametersClear.dryerzone2temp = 0;
ProcessParametersClear.dryerzone3temp = 0;
ProcessParametersClear.mixertemp = 0;
ProcessParametersClear.headzone1temp = 0;
ProcessParametersClear.headzone2temp = 0;
ProcessParametersClear.headzone3temp = 0;
ProcessParametersClear.headzone4temp = 0;
ProcessParametersClear.headzone5temp = 0;
ProcessParametersClear.headzone6temp = 0;
ProcessParametersClear.dyeingspeed = 40;
if (HandleProcessParameters(&ProcessParametersClear)!= OK)
{
LOG_ERROR (LoadStages, "Thread_Load_Init failed");
}
else
{
Turn_the_Blower_On();//Turn on with the Default_Voltage
if (BlowerCfg.heatingvoltage)
Control_Voltage_To_Blower(BlowerCfg.heatingvoltage);
else
Control_Voltage_To_Blower(BlowerCfg.voltage-500);
Control_Dryer_Fan(STOP,75);//use START or STOP, 0 - 100%
LoadStages++;
//ThreadLoadStateMachine(LoadStages);
}
return OK;
}
uint32_t Thread_Load_Set_Load_Arm_To_Start_Position_Callback(uint32_t deviceID, uint32_t BusyFlag)
{
// Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
/*NumberOfDrierLoaderCycles--;
if (NumberOfDrierLoaderCycles)
{
Report("Thread_Load_Set_Load_Arm_To_Start_Position_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
status |= MotorMoveWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround, Thread_Load_Set_Load_Arm_To_Start_Position_Callback,1000);
}
else*/
{
Report("Thread_Load_Set_Load_Arm_To_Start_Position_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
//storeLoadArmParameters();
SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); //set this point as the spool home
LoadStages++;
//ThreadLoadStateMachine(LoadStages);
}
return OK;
}
uint32_t Thread_Load_Set_Load_Arm_To_Stopper_Callback(uint32_t deviceID, uint32_t BusyFlag)
{
// Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
Report("Thread_Load_Set_Load_Arm_To_Stopper_Callback",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
NumberOfDrierLoaderCycles=0;
//storeLoadArmParameters();
LoadStages++;
SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM); //set this point as the spool home
//ThreadLoadStateMachine(LoadStages);
return OK;
}
uint32_t Thread_Load_Set_Load_Arm_To_Start_Position(void)
{
uint32_t numberOfSteps = 0;
REPORT_MSG(LoadStages, "Thread Load State Machine step");
if (LoadArmInfo.LoadArmRounds != 0xFF)
{
//Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40
numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,__LINE__,numberOfSteps,RpMessage,NumberOfDrierLoaderCycles,0);
NumberOfDrierLoaderCycles = LoadArmInfo.LoadArmRounds;
status |= MotorMoveWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
numberOfSteps, Thread_Load_Set_Load_Arm_To_Start_Position_Callback,1000);
}
else //number of circles is not known - compare to position of the motor to verify location at the stopper
{
Report("Thread_Load_Set_Load_Arm_To_Start_Position",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
status |= MotorMoveToStopper(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize),
MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround/2, Thread_Load_Set_Load_Arm_To_Stopper_Callback,LoadArmInfo.LoadArmBackLash,1000);
}
//Use Notation How Many Rotations In The Drier, Or Check Against Stopper. Move Slowly
return OK;
}
uint8_t CallbackCounter = 0;
uint8_t TimeoutsCounter = 0;
uint32_t Thread_Load_HomingCallback(uint32_t MotorId, uint32_t ReadValue)
{
Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
REPORT_MSG(MotorId, "Thread_Load_HomingCallback Motor Id");
if (CallbackCounter)
{
CallbackCounter--;
if (ReadValue != LIMIT)
{
//returned with a timeout
TimeoutsCounter++;
}
if (CallbackCounter == 0)
{
if (TimeoutsCounter)
{
LOG_ERROR(LoadStages,"Load sequence timeout");
TimeoutsCounter = 0;
}
else
{
LoadStages++;
if (LoadStages == THREAD_LOAD_LIFT_ROCKERS)
{
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep);
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].microstep);
MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].microstep);
MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].microstep);
}
if (LoadStages != THREAD_LOAD_INITIAL_TENSION) //on this stage we should wait for user call
{
//ThreadLoadStateMachine(LoadStages);
}
}
}
}
else
LOG_ERROR(MotorId, "Thread_Load_HomingCallback Callback is already 0");
return OK;
}
uint32_t Thread_Load_Center_Head_Rockers(void)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANHEAD,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANHEAD].directionthreadwize, 80, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANHEAD], Thread_Load_HomingCallback,10000);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANMECH,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANMECH].directionthreadwize, 80, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_CLEANMECH], Thread_Load_HomingCallback,10000);
return OK;
}
uint32_t Thread_Load_Open_Covers(void)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
//Open Dyeing Head Cover And Dryer Lid
//HARDWARE_MOTOR_TYPE__MOTO_DH_LID = 2,
//HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID = 4,
DeActivateHeadMagnet();
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 200, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,10000);
CallbackCounter++;
//MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].directionthreadwize, 200, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, 0, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,4000);
return OK;
}
uint32_t Thread_Load_Lift_Dancers(void)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 15, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,15000);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,20000);
return OK;
}
uint32_t Thread_Load_Lift_Rockers(void)
//Machine Is Ready. Send Message, Start Timer To Close Lids, Wait For Operator Response
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 1);
MotorSetMicroStep(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 1);
MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_RLOADING, 35);
MotorSetKvalRun(HARDWARE_MOTOR_TYPE__MOTO_LLOADING, 35);
Task_sleep(10);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 50, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,25000);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 50, Motor_Id_to_LS_IdUp[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,25000);
return OK;
}
uint32_t Thread_Load_Initial_Tension(void) //Check Spool Presence, run Winder Until Break Sensor Is Identifieing Movement For A Second
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
if (FPGA_Read_limit_Switches(GPI_SW_SPOOL_EXISTS)==LIMIT)
{
REPORT_MSG(LIMIT, "No cone in winder");
return ERROR;
}
CallbackCounter++;
MotorMovetoBreakSensor (HARDWARE_MOTOR_TYPE__MOTO_WINDER,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_WINDER].directionthreadwize, 500, Thread_Load_HomingCallback,10000);
return OK;
}
uint32_t Thread_Load_Close_Rockers(void)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RLOADING,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RLOADING].directionthreadwize, 300, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RLOADING], Thread_Load_HomingCallback,12000);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LLOADING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LLOADING].directionthreadwize, 300, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LLOADING], Thread_Load_HomingCallback,12000);
return OK;
}
uint32_t Thread_Load_Close_Dancers(void)
//Send Dancer Motors To Preset Location, Check That The Dancers Are On The Thread
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_RDANCER,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDANCER].directionthreadwize, 15, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_RDANCER], Thread_Load_HomingCallback,4000);
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_LDANCER1,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1].directionthreadwize, 500, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_LDANCER1], Thread_Load_HomingCallback,10000);
return OK;
}
uint32_t Thread_Load_Close_Lids(void)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
//Close Dyeing Head Cover And Dryer Lid
//HARDWARE_MOTOR_TYPE__MOTO_DH_LID = 2,
//HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID = 4,
CallbackCounter++;
MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DH_LID,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DH_LID].directionthreadwize, 200, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DH_LID], Thread_Load_HomingCallback,10000);
CallbackCounter++;
// MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID].directionthreadwize, 200, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,10000);
MotorGotoWithCallback(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID, 2, Motor_Id_to_LS_IdDown[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LID], Thread_Load_HomingCallback,4000);
return OK;
}
uint32_t Thread_Load_Resume_Heating(void)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
ActivateHeadMagnet();
if (HandleProcessParameters(&ProcessParametersRecover)!= OK)
{
LOG_ERROR (LoadStages, "Thread_Load_Resume_Heating failed");
}
else
{
Control_Dryer_Fan(START,75);//use START or STOP, 0 - 100%
LoadStages++;
//ThreadLoadStateMachine(LoadStages);
}
return OK;
}
uint32_t Thread_Load_Jog_Feeder_To_Middle_Point(void)
//Jog The Feeder Motor Until The Feeder Dancer Is At Middle Position
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
CallbackCounter++;
MotorMovetoDancerPosition (HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize, 200, FEEDER_DANCER ,true, Thread_Load_HomingCallback,10000);
return OK;
}
uint32_t Thread_Load_Dryer_Loading_Callback(uint32_t MotorId, uint32_t ReadValue)
{
Report("Thread Load State Machine Callback.",__FILE__,__LINE__,LoadStages,RpMessage,NumberOfDrierLoaderCycles,0);
REPORT_MSG(MotorId, "Thread_Load_Dryer_Loading_Callback Motor Id");
MotorMovetoEncoderPosition(HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM,0,0);
if(ControlId != 0xFF)
{
MotorStop(ThreadMotorIdToMotorId[FEEDER_MOTOR],Hard_Hiz);
RemoveControlCallback(ControlId, ThreadLoadControlCBFunction );
ControlId = 0xFF;
}
if (CallbackCounter)
{
CallbackCounter--;
if (CallbackCounter == 0)
{
LoadStages++;
if (LoadStages != THREAD_LOAD_INITIAL_TENSION) //on this satge we should wait for user call
{
//ThreadLoadStateMachine(LoadStages);
}
}
}
else
LOG_ERROR(MotorId, "Thread_Load_HomingCallback Callback is already 0");
return OK;
}
uint32_t Thread_Load_Dryer_Loading(void)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
LoadArmInfo.LoadArmRounds = 20;
uint32_t numberOfSteps = 0;
//Start Feeder Pid, Rotate Loading Arm Counter Thread Direction X Circles According To Rml. Feeder Speed Is 40
SetOriginMotorSpeed(19);
// OriginalMotorSpd_2PPS[FEEDER_MOTOR] = 1000;
// CurrentControlledSpeed[FEEDER_MOTOR] = 1000;
numberOfSteps = MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulseperround*LoadArmInfo.LoadArmRounds*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].microstep*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].pulleyradius;
MotorControlConfig[FEEDER_MOTOR].m_params.MAX = 1;
MotorControlConfig[FEEDER_MOTOR].m_params.MIN = MotorsControl[FEEDER_MOTOR].outputproportionalpowerlimit*-1;
MotorControlConfig[FEEDER_MOTOR].m_params.Kd = MotorsControl[FEEDER_MOTOR].derivativetime;
MotorControlConfig[FEEDER_MOTOR].m_params.Kp = MotorsControl[FEEDER_MOTOR].proportionalgain;
MotorControlConfig[FEEDER_MOTOR].m_params.Ki = MotorsControl[FEEDER_MOTOR].integraltime;
MotorControlConfig[FEEDER_MOTOR].m_params.IntegralErrorMultiplier = MotorsControl[FEEDER_MOTOR].setpointramprateorsoftstartramp;
MotorControlConfig[FEEDER_MOTOR].m_params.ProportionalErrorMultiplier = MotorsControl[FEEDER_MOTOR].outputonoffhysteresisvalue;
MotorControlConfig[FEEDER_MOTOR].m_params.epsilon = MotorsControl[FEEDER_MOTOR].epsilon;
MotorControlConfig[FEEDER_MOTOR].m_params.dt = MotorsControl[FEEDER_MOTOR].controloutputtype;
MotorControlConfig[FEEDER_MOTOR].m_ingnoreValue = MotorsControl[FEEDER_MOTOR].sensorcorrectionadjustment; // the minimal change required to change the motor speed in pulses
MotorControlConfig[FEEDER_MOTOR].m_calculatedError = 0;
MotorControlConfig[FEEDER_MOTOR].m_integral = 0;
MotorControlConfig[FEEDER_MOTOR].m_isEnabled = true;
MotorControlConfig[FEEDER_MOTOR].m_isReady = true;
MotorControlConfig[FEEDER_MOTOR].m_mesuredParam = 0;
MotorControlConfig[FEEDER_MOTOR].m_preError = 0;
MotorControlConfig[FEEDER_MOTOR].m_SetParam = 0;//need to update SetParams on presegment stage
MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_RDRIVING,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_RDRIVING].directionthreadwize);
ControlId = AddControlCallback(ThreadLoadControlCBFunction, eOneMillisecond,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR);
CallbackCounter++;
MotorMoveWithCallback (HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM, MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_DRYER_LOADARM].directionthreadwize,
numberOfSteps, Thread_Load_Dryer_Loading_Callback, 100000);
//Keep Notation How Many Rotations In The Dryer
//LoadArmInfo.LoadArmBackLash = 0;
LoadArmInfo.LoadArmRounds = 0xFF;
FileWrite(&LoadArmInfo, sizeof(LoadArmInfo),LoadArmPath);
return OK;
}
uint32_t Thread_Load_Jog_ThreadStop(uint32_t index, uint32_t ReadValue)
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
SafeRemoveControlCallback(ControlId, Thread_Load_Jog_ThreadStop );
ControlId = 0xFF;
ThreadAbortJoggingFunc();
LoadStages++;
//ThreadLoadStateMachine(LoadStages);
return OK;
}
uint32_t Thread_Load_Jog_Thread(void)
//Jog Thread Shortly To Make Sure Spool Is Running. Report End Of Loading
{
REPORT_MSG(LoadStages, "Thread Load State Machine step");
ThreadJoggingFunc(20);
ControlId = AddControlCallback(Thread_Load_Jog_ThreadStop, eOneSecond*5,Control_Read_Dancer_Position,(IfTypeThread*0x100+FEEDER_MOTOR),FEEDER_DANCER,FEEDER_MOTOR);
return OK;
}
uint32_t Thread_Load_End(void)
{
REPORT_MSG(LoadStages,"Loading Ended");
return OK;
}
uint32_t ThreadLoadStateMachine( THREAD_LOAD_STAGES_ENUM ReadValue)
{
REPORT_MSG(ReadValue,"ThreadLoadStateMachine");
switch (ReadValue)
{
case THREAD_LOAD_INIT:
//LoadStages++;
Thread_Load_Init();
break;
case THREAD_LOAD_REDUCE_HEAT: //HEATERS OFF, DRYER BLOWER OFF, BLOWER LOW,
//LoadStages++;
Thread_Load_Reduce_Heat();
break;
case THREAD_LOAD_SET_LOAD_ARM_TO_START_POSITION://USE NOTATION HOW MANY ROTATIONS IN THE DRYER, OR CHECK AGAINS STOPPER. MOVE SLOWLY
//LoadStages++;
Thread_Load_Set_Load_Arm_To_Start_Position();
break;
case THREAD_LOAD_CENTER_HEAD_ROCKERS:
//LoadStages++;
Thread_Load_Center_Head_Rockers();
break;
case THREAD_LOAD_OPEN_COVERS: //OPEN DYEING HEAD COVER AND DRYER LID
//LoadStages++;
Thread_Load_Open_Covers();
break;
case THREAD_LOAD_LIFT_DANCERS:
//LoadStages++;
Thread_Load_Lift_Dancers();
break;
case THREAD_LOAD_LIFT_ROCKERS: //MACHINE IS READY. SEND MESSAGE, START TIMER TO CLOSE LIDS, WAIT FOR OPERATOR RESPONSE
//LoadStages++;
Thread_Load_Lift_Rockers();
break;
case THREAD_LOAD_INITIAL_TENSION://CHECK SPOOL PRESENCERUN WINDER UNTIL BREAK SENSOR IS IDENTIFIEING MOVEMENT FOR A SECOND
//LoadStages++;
Thread_Load_Initial_Tension();
break;
case THREAD_LOAD_CLOSE_ROCKERS:
//LoadStages++;
Thread_Load_Close_Rockers();
break;
case THREAD_LOAD_CLOSE_DANCERS: //SEND DANCER MOTORS TO PRESET LOCATION, CHECK THAT THE DANCERS ARE ON THE THREAD
//LoadStages++;
Thread_Load_Close_Dancers();
break;
case THREAD_LOAD_CLOSE_LIDS:
//LoadStages++;
Thread_Load_Close_Lids();
break;
case THREAD_LOAD_RESUME_HEATING:
//LoadStages++;
Thread_Load_Resume_Heating();
break;
case THREAD_LOAD_JOG_FEEDER_TO_MIDDLE_POINT://JOG THE FEEDER MOTOR UNTIL THE FEEDER DANCER IS AT MIDDLE POSITION
//LoadStages++;
Thread_Load_Jog_Feeder_To_Middle_Point();
break;
case THREAD_LOAD_DRYER_LOADING: //START FEEDER PID, ROTATE LOADING ARM COUNTER THREAD DIRECTION X CIRCLES ACCORDING TO RML. FEEDER SPEED IS 40
//KEEP NOTATION HOW MANY ROTATIONS IN THE DRYER
//LoadStages++;
Thread_Load_Dryer_Loading();
break;
case THREAD_LOAD_JOG_THREAD: //JOG THREAD SHORTLY TO MAKE SURE SPOOL IS RUNNING. REPORT END OF LOADING
//LoadStages++;
Thread_Load_Jog_Thread();
break;
case THREAD_LOAD_END:
Thread_Load_End();
break;
default:
LOG_ERROR(LoadStages,"ERROR IN LOAD STATE MACHINE");
break;
}
return OK;
}
uint32_t ThreadLoadControlCBFunction(uint32_t IfIndex, uint32_t ReadValue)
{
//read value is the dancer angle
int i;
int DancerId;
int32_t TranslatedReadValue, avreageSampleValue = 0;
int index=MAX_THREAD_MOTORS_NUM;
//double tempcalcspeed = 0;
uint32_t calculated_speed;
double NormalizedError;
DancerId = FEEDER_DANCER;//ThreadMotorIdToDancerId[index];
if (ReadValue < 10)
{
Report("Dancer value read too small.",__FILE__,__LINE__,DancerId,RpError,ReadValue,0);
return OK;
}
if (ReadValue == 0x3FFF)
{
return OK;
}
TranslatedReadValue = ReadValue - DancersCfg[DancerId].zeropoint;
if (IfIndex>>8 != IfTypeThread)
{
LOG_ERROR (IfIndex, "Wrong Interface type");
return 0xFFFFFFFF;
}
index = IfIndex&0xFF;
/*if (index == POOLER_MOTOR)
{
//pooler dancer is right sided: data is opposite
TranslatedReadValue = (-1*TranslatedReadValue);
}*/
//TranslatedReadValue = 0;//test
MotorSamples[index][MotorSamplePointer[index]] = TranslatedReadValue;//(-1 * TranslatedReadValue);
MotorSamplePointer[index]++;
if (MotorSamplePointer[index] >= MotorsControl[index].pvinputfilterfactormode)
MotorSamplePointer[index] = 0;
for (i=0;i<MotorsControl[index].pvinputfilterfactormode;i++)
avreageSampleValue += MotorSamples[index][i];
avreageSampleValue = avreageSampleValue / MotorsControl[index].pvinputfilterfactormode;
NormalizedError = avreageSampleValue*NormalizedErrorCoEfficient[index];
MotorControlConfig[index].m_mesuredParam = NormalizedError;
MotorControlConfig[index].m_calculatedError = AdvancedPIDAlgorithmCalculation((float)MotorControlConfig[index].m_SetParam , (float)MotorControlConfig[index].m_mesuredParam,
&MotorControlConfig[index].m_params, &MotorControlConfig[index].m_preError, &MotorControlConfig[index].m_integral);
/*if (index != FEEDER_MOTOR) //feeder unit handles errors opposite to left unit
{
MotorControlConfig[index].m_calculatedError = (-1*MotorControlConfig[index].m_calculatedError);
}*/
calculated_speed = (1-MotorControlConfig[index].m_calculatedError)*OriginalMotorSpd_2PPS[index];
if (abs(calculated_speed-CurrentControlledSpeed[index])> MotorControlConfig[index].m_ingnoreValue)
{
CurrentControlledSpeed[index] = calculated_speed;
MotorSetSpeed(ThreadMotorIdToMotorId[index], calculated_speed);
}
return OK;
}
void ThreadLoadRequest(MessageContainer* requestContainer)
{
//#ifdef DEBUG_TEST_FUNCTIONS
MessageContainer responseContainer;
uint8_t* container_buffer;
//uint32_t status = OK;
StubHeatingTestRequest* request = stub_heating_test_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
StubHeatingTestResponse response = STUB_HEATING_TEST_RESPONSE__INIT;
responseContainer = createContainer(MESSAGE_TYPE__StubHeatingTestResponse, requestContainer->token, false, &response, &stub_heating_test_response__pack, &stub_heating_test_response__get_packed_size);
container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
int LoadStage = (int)request->dryerzone1temp;
LoadStages = LoadStage;
ThreadLoadStateMachine(LoadStage);
/*if (status)
{
responseContainer.has_error = true;
responseContainer.error = ERROR_CODE__JOB_UNSPECIFIED_ERROR;
}*/
size_t container_size = message_container__pack(&responseContainer, container_buffer);
my_free(responseContainer.data.data);
//USBCDCD_sendData(container_buffer, container_size,10);
SendChars(container_buffer, container_size);
stub_heating_test_request__free_unpacked(request,NULL);
//#else
// LOG_ERROR (-1, "Heating Control not on debug");
// return ERROR;
//#endif
}
void ThreadLoadPollRequest(MessageContainer* requestContainer)
{
uint8_t* container_buffer;
StubHeatingTestPollRequest* request = stub_heating_test_poll_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
StubHeatingTestPollResponse response = STUB_HEATING_TEST_POLL_RESPONSE__INIT;
MessageContainer responseContainer;
response.has_heater1percentage = true;
response.heater1percentage = LoadStages;
responseContainer = createContainer(MESSAGE_TYPE__StubHeatingTestPollResponse, requestContainer->token, false, &response, &stub_heating_test_poll_response__pack, &stub_heating_test_poll_response__get_packed_size);
container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
/*
{
responseContainer.has_error = true;
responseContainer.error = ERROR_CODE__JOB_UNSPECIFIED_ERROR;
}*/
size_t container_size = message_container__pack(&responseContainer, container_buffer);
my_free(responseContainer.data.data);
SendChars(container_buffer, container_size);
stub_heating_test_poll_request__free_unpacked(request,NULL);
}
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