Software/Embedded_SW/Embedded/Modules/Thread/Thread_Winder.c


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<using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
using Tango.Integration.Operation;
using Tango.SharedUI;

namespace Tango.MachineStudio.Developer.ViewModels
{
    public class InsufficientLiquidQuantityViewVM : DialogViewVM
    {
        public InsufficientLiquidQuantityException Exception { get; set; }

        public InsufficientLiquidQuantityViewVM(InsufficientLiquidQuantityException ex)
        {
            Exception = ex;
        }
    }
}
/*
 * Thread_Winder.c
 *
 *  Created on: 25 áîøõ 2018
 *      Author: shlomo
 */
#include"include.h"
#include "thread.h"

#include "drivers/Motors/Motor.h"
#include "StateMachines/Printing/PrintingSTM.h"
#include "Modules/Control/Control.h"
#include "Modules/Control/MillisecTask.h"

#include "modules/General/process.h"

#include "Common/report/report.h"

#include "drivers/FPGA/FPGA.h"

#include "drivers/FPGA/FPGA_SPI_Comm.h"
#include "drivers/FPGA/FPGA_GPIO/FPGA_GPIO.h"

#include  <PMR/Diagnostics/EventType.pb-c.h>
#include "Modules/AlarmHandling/AlarmHandling.h"

#include <driverlib/timer.h>
#include <inc/hw_ints.h>
#include <inc/hw_memmap.h>


#define MAX_WINDER_SPEED_CALCULATION 200

uint32_t Winder_ScrewAtOffsetCallback(uint32_t deviceID, uint32_t BusyFlag);
uint32_t Winder_PrepareStage2(uint32_t deviceID, uint32_t ReadValue);
void ScrewTimerInterruptInit(void);
void ScrewsStopControlTimer (void);
void ScrewsStartControlTimer (void);
void ScrewTimerInterrupt(int);

bool     Winder_ScrewHoming = false;
bool     ScrewCurrentDirection = false;  //holds current screw direction
uint32_t ScrewDirectionChangeCounter = 1; //holds the current number of runs of the screw  - will be used to build the cone
//uint32_t ScrewChangeCounter = 0;
//uint32_t ScrewChangeLimit = 0;
uint32_t CalculationDirectionChangeCounter = 1; //holds the current number of runs of the screw  - will be used to build the cone
double WinderMotorSpeed[MAX_WINDER_SPEED_CALCULATION];
uint16_t WinderMotorSpeedCounter = 0;
bool     WinderMotorSpeedRollOver = false;
int StartWinderCalculation = 0;
#define DEFAULT_SCREW_SPEED 1200
double   ScrewSpeed = DEFAULT_SCREW_SPEED;
double   ScrewRunningTime = 0;
uint32_t ScrewNumberOfSteps = 0;     //holds the current number of steps for the next screw run - will be used to build the cone
bool     SCREW_TimerActivated = false;
uint32_t ScrewControlId = 0xFF;
bool IgnoreConeMissing = false;


static bool KeepWindingCone = false;
static uint32_t WindingConeLocation;
static uint32_t WinderBackToBaseTime = 1500;

float NumberOfRotationPerPassage = 0.0;
InternalWinderConfigStruc InternalWinderCfg = {0};
//#define READ_SCREW_ENCODER
#ifdef READ_SCREW_ENCODER
uint32_t ScrewLocationLimitSwitch = 0,ScrewLocationStart = 0;
uint32_t ScrewLocationRun[3];
uint32_t ScrewLocationPrev[3];
float WinderRunAverage = 0.0,WinderRunSum = 0.0;
int WinderRunSamples = 0;
#endif
bool SampleWinding = false;
uint32_t Winder_Init(void)
{
    ScrewTimerInterruptInit();
    return OK;
}
void SetKeepWindingCone(bool value)
{
    KeepWindingCone = value;
    ReportWithPackageFilter(ThreadFilter,"set KeepWindingCone",__FILE__,__LINE__,WindingConeLocation,RpWarning,KeepWindingCone, 0);
}

void SetWinderBackToBaseTime(uint32_t value)
{
    WinderBackToBaseTime = value;
    ReportWithPackageFilter(ThreadFilter,"Set WinderBackToBaseTime",__FILE__,__LINE__,WinderBackToBaseTime,RpWarning,KeepWindingCone, 0);
}

/*uint32_t InternalWinderConfigMessage(HardwareWinder* request)
{
    uint32_t status = PASSED;

    InternalWinderCfg.milimetersperrotation = request->millimeterperrotation;

    return status;
}*/
char ScrewStr[150];

uint32_t InternalWindingConfigMessage(JobSpool* request)
{
    uint32_t status = PASSED;

    InternalWinderCfg.segmentoffsetpulses = request->segmentoffsetpulses;
    InternalWinderCfg.spoolbackingrate = request->backingrate;
    InternalWinderCfg.startoffsetpulses = request->startoffsetpulses;
    if (request->has_limitswitchstartpointoffset)
    {
        InternalWinderCfg.startoffsetpulses += request->limitswitchstartpointoffset;
        Report("limit switch start point offset",__FILE__,__LINE__,(int)(request->startoffsetpulses),RpWarning,(int)(request->limitswitchstartpointoffset), 0);
    }
    InternalWinderCfg.SpoolBottomBackingRate =  request->bottombackingrate;
    InternalWinderCfg.NumberOfRotationPerPassage = 3.1415926*3;//request->rotationsperpassage;
    if (request->rotationsperpassage > 6.1)
        InternalWinderCfg.NumberOfRotationPerPassage = request->rotationsperpassage;
    if (NumberOfRotationPerPassage > 1)
    {
        InternalWinderCfg.NumberOfRotationPerPassage = NumberOfRotationPerPassage;
        Report("Rotation per passage set from stub",__FILE__,__LINE__,(int)(request->rotationsperpassage*1000),RpWarning,(int)(InternalWinderCfg.NumberOfRotationPerPassage*1000), 0);
    }
    InternalWinderCfg.diameter = request->diameter;
    usnprintf(ScrewStr, 150, "WindingConfig start,offset,head,tail {, %d, %d, %d, %d, %d}",InternalWinderCfg.startoffsetpulses,(int)InternalWinderCfg.segmentoffsetpulses,
              (int)InternalWinderCfg.spoolbackingrate,(int)InternalWinderCfg.SpoolBottomBackingRate,(int)(InternalWinderCfg.NumberOfRotationPerPassage*1000));
    Report(ScrewStr,__FILE__,__LINE__,(int)InternalWinderCfg.startoffsetpulses,RpWarning,(int)(InternalWinderCfg.NumberOfRotationPerPassage*1000), 0);

    return status;
}
/*
 *uint32_t Winder_Prepare(void *JobDetails)

 * 1. move home to the limit switch (check that the cart is clear from the limit switch, start moving, with acceleration to maximal speed. enable interrupt on the limit switch, upon interrupt stop.
 * report ready to the job STM
 */
uint32_t Winder_Prepare(void *JobDetails)
{
    JobTicket* JobTicket = JobDetails;

    uint32_t status = 0;
    //JobTicket* JobTicket = JobDetails;
    //float process_speed = JobTicket->processparameters->dyeingspeed;
    double ScrewSpeed = DEFAULT_SCREW_SPEED;//(process_speed*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].pulleyradius);  // we will use pulley radius of the screw for this purpose, as of now
    WinderMotorSpeedRollOver=false;
    StartWinderCalculation = 0;
    //MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_SCREW,InternalWinderCfg.segmentoffsetpulses);
    //REPORT_MSG(ScrewSpeed, "Winder_Prepare");
    /*
     * 1. move home to the limit switch (check that the cart is clear from the limit switch, start moving, with acceleration to maximal speed. enable interrupt on the limit switch, upon interrupt stop.
     * 2. move back x steps - according to thehw specifications and bobine definitions in the job. move for a predefined number of steps. get a callback when done
     * report ready to the job STM
     */

    if (FPGA_Read_limit_Switches(GPI_SW_SPOOL_EXISTS)==LIMIT)
    {
        REPORT_MSG(LIMIT, "No cone in winder");
        if (Is_PP_Machine())
        {
            if (IgnoreConeMissing == false)
            {
                JobEndReason = JOB_THREAD_BREAK;
                PrepareReady(Module_Winder,ModuleFail);
                AlarmHandlingSetAlarm(EVENT_TYPE__WINDER_CONE_DOES_NOT_EXIST,true);
                return ERROR;
            }
        }
    }

#ifdef READ_SCREW_ENCODER
    ScrewLocationRun[0] = 0;
    ScrewLocationRun[1] = 0;
    WinderRunAverage = 0.0;
    WinderRunSum = 0.0;
    WinderRunSamples = 0;

#endif
    if (( KeepWindingCone == false)||(WindingConeLocation == 0))
    {
       WindingConeLocation = InternalWinderCfg.startoffsetpulses;
       ReportWithPackageFilter(ThreadFilter,"WindingConeLocation set",__FILE__,__LINE__,WindingConeLocation,RpWarning,KeepWindingCone, 0);
    }
    else
    {
        ReportWithPackageFilter(ThreadFilter,"WindingConeLocation use previous",__FILE__,__LINE__,WindingConeLocation,RpWarning,KeepWindingCone, 0);
    }

    if (JobTicket->has_samplewinding == true)
    {
        SampleWinding = JobTicket->samplewinding;
        SampleWinding = true;
    }
    if (FPGA_Read_limit_Switches(GPI_LS_SCREW_RIGHT)==LIMIT)
    {
        //REPORT_MSG(LIMIT, "Winder_Prepare at limit");
        Winder_PrepareStage2(0,0);
    }
    else
    {
        //REPORT_MSG(ScrewSpeed, "Winder_Prepare");
        Winder_ScrewHoming = true;
        //REPORT_MSG(MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize, "Winder_Prepare move to limit");
        status = MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_SCREW,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize, ScrewSpeed, GPI_LS_SCREW_RIGHT, Winder_PrepareStage2,2000);
#ifdef FOUR_WINDERS
        status = MotorMovetoLimitSwitch (SCREW_2_Motor,MotorsCfg[SCREW_2_Motor].directionthreadwize, ScrewSpeed, 5/*LS_SPARE2_2*/, NULL,2000);
        status = MotorMovetoLimitSwitch (SCREW_3_Motor,MotorsCfg[SCREW_3_Motor].directionthreadwize, ScrewSpeed, 5/*LS_SPARE1_2*/, NULL,2000);
        status = MotorMovetoLimitSwitch (SCREW_4_Motor,MotorsCfg[SCREW_4_Motor].directionthreadwize, ScrewSpeed, GPI_LS_RDANCER_UP, NULL,2000);
#endif
    }
    return status;
}
/*
 * uint32_t Winder_PrepareStage2(uint32_t deviceID, uint32_t ReadValue)
 *  2. move back x steps - according to thehw specifications and bobine definitions in the job. move for a predefined number of steps. get a callback when done
 * report ready to the job STM
 */

uint32_t Winder_PrepareStage2(uint32_t deviceID, uint32_t ReadValue)
{
    uint32_t status=OK;
    uint32_t numOfSteps = WindingConeLocation*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep;

    //MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_SCREW,InternalWinderCfg.segmentoffsetpulses);
    //REPORT_MSG(numOfSteps, "Winder_PrepareStage2");
#ifdef READ_SCREW_ENCODER
    Read_Screw_Encoder();
    ScrewLocationLimitSwitch = Screw_RotEnc.Position;
    REPORT_MSG(ScrewLocationLimitSwitch, "Winder_PrepareStage2 Encoder Location");
#endif

    REPORT_MSG(millisecondCounter/*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].maxfrequency*/, "Winder_PrepareStage2");
    if (ReadValue != LIMIT)
    {
        if (JobIsActive()==true)
        {
            LOG_ERROR(ReadValue,"Screw failed to reach the limit switch!!");
            //returned with a timeout
            Winder_ScrewAtOffsetCallback(0,0);
        }
        else //short jog, etc
        {
            AlarmHandlingSetAlarm (EVENT_TYPE__SCREW_MOTOR_LIMIT_TIMEOUT,OFF);  //on a short jog, this callback will be called without need
        }
    }
    else
    {
        status |= MotorMoveWithCallback(HARDWARE_MOTOR_TYPE__MOTO_SCREW, (1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize),numOfSteps, Winder_ScrewAtOffsetCallback,1000);
#ifdef FOUR_WINDERS
        status |= MotorMoveWithCallback (SCREW_2_Motor,(1-MotorsCfg[SCREW_2_Motor].directionthreadwize), numOfSteps,  NULL,1000);
        status |= MotorMoveWithCallback (SCREW_3_Motor,(1-MotorsCfg[SCREW_3_Motor].directionthreadwize), numOfSteps,  NULL,1000);
        status |= MotorMoveWithCallback (SCREW_4_Motor,(1-MotorsCfg[SCREW_4_Motor].directionthreadwize), numOfSteps,  NULL,1000);
#endif
    }
     //set motor location 0 here
        return status;

}

uint32_t Winder_ScrewAtOffsetCallback(uint32_t deviceID, uint32_t BusyFlag)
{
    //MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_SCREW,temp_MaxFrequency);

    MotorStop (HARDWARE_MOTOR_TYPE__MOTO_SCREW,Soft_Hiz); //per L6470 errata between mov and run commands
#ifdef FOUR_WINDERS
    MotorStop(SCREW_2_Motor, Hard_Hiz);
    MotorStop(SCREW_3_Motor, Hard_Hiz);
    MotorStop(SCREW_4_Motor, Hard_Hiz);
#endif
    Task_sleep(5);
#ifdef READ_SCREW_ENCODER
    Reset_Screw_Encoder();
    Task_sleep(5);
    Read_Screw_Encoder();
    Task_sleep(5);
    ScrewLocationStart = Screw_RotEnc.Position;

    REPORT_MSG(ScrewLocationStart, "Winder_ScrewAtOffsetCallback Encoder Location");
#endif
    SetMotHome(HARDWARE_MOTOR_TYPE__MOTO_SCREW);  //set this point as the spool home
#ifdef FOUR_WINDERS
    SetMotHome(SCREW_2_Motor);
    SetMotHome(SCREW_3_Motor);
    SetMotHome(SCREW_4_Motor);
#endif

    ScrewCurrentDirection = false;
#ifdef READ_SCREW_ENCODER
    ScrewLocationRun[ScrewCurrentDirection] = Screw_RotEnc.Position;
#endif
    ScrewSpeed = 0;
    ScrewControlId = 0xFF;
    ScrewNumberOfSteps = 0;
    REPORT_MSG(millisecondCounter, "Winder_ScrewAtOffsetCallback");
    PrepareReady(Module_Winder, ModuleDone);
    return OK;
}

/*
 * this is the main operational function of the screw - run back and forth until stopped
 */
/*
    InternalWinderCfg.segmentoffsetpulses = request->segmentoffsetpulses;
    InternalWinderCfg.spoolbackingrate = request->backingrate;
    InternalWinderCfg.startoffsetpulses = request->startoffsetpulses;
    InternalWinderCfg.SpoolBottomBackingRate =  request->bottombackingrate;
    InternalWinderCfg.NumberOfRotationPerPassage = request->rotationsperpassage;
 *
Calculate the number of steps.
Initial home position = ...
Initial out movement = ScrewNumberOfSteps
if DirectionChangeCounter %= backingrate : reduce one from the  ScrewNumberOfSteps
if DirectionChangeCounter %= bottombackingrate && direction was out: ADD one to the  ScrewNumberOfSteps,
// WRONG? if the flag is raised - lower it and reduce one from the  ScrewNumberOfSteps
30:100 - 70
30:99 - 69
30:98 - 68
29:98 - 69
29:97 -68
InternalWinderCfg.segmentoffsetpulses
  int32_t backingrate;
  int32_t bottombackingrate;
  
numOfSteps = InternalWinderCfg.startoffsetpulses*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep;
*/

//char TempScrewStr[100];
double WinderReferenceSpeed=0;
double  TotalWinderSpeed=0;
bool Add100 = false;
int flipflop = 0;
uint32_t motspeed;
float speedf;
int WinderCalculation = 0;
uint32_t Screw100msecDirectionChange(uint32_t deviceID, uint32_t BusyFlag)
{
    //uint32_t Steps;
    double temp,tempScrewSpeed;
    //double screw_horizontal_speed = 0;
    //double RotationsPerSecond;
        if (WinderMotorSpeedCounter++>=MAX_WINDER_SPEED_CALCULATION)
        {
            if (WinderMotorSpeedRollOver == false)
            {
                Add100 = true;
                //LOG_ERROR(Add100, "Add100 = true");
            }
//            WinderMotorSpeedCounter=0;
        }
    if (ScrewDirectionChangeCounter == CalculationDirectionChangeCounter)
        return OK;
    //deley TODO
    //flipflop = 0;

    ScrewCurrentDirection = 1-ScrewCurrentDirection;
    CalculationDirectionChangeCounter++;
    if (SampleWinding)
        return OK;
    //double calcsteps = (ScrewRunningTime/SYS_CLK_FREQ)*ScrewSpeed;
#ifdef READ_SCREW_ENCODER
    int WinderRun;
     WinderRun = abs(ScrewLocationRun[1] - ScrewLocationRun[0]);
     if (WinderMotorSpeedRollOver == true)
         StartWinderCalculation++;
     if ((WinderRun < 30000)&&(StartWinderCalculation >= 2))
     {
         WinderRunSamples++;
         WinderRunSum+=WinderRun;
         WinderRunAverage = WinderRunSum/WinderRunSamples;
         if ((fabs(WinderRun-WinderRunAverage)>=30)||(WinderRunSamples%100 == 0))
         {
             usnprintf(ScrewStr, 150, "curr,sum,avg,samples {Winder Encoder:, %d, %d, %d, %d, %d}",WinderRun,(int)WinderRunSum,(int)WinderRunAverage,(int)WinderRunSamples,
                       (int)(100*WinderRun/ScrewNumberOfSteps));
             Report(ScrewStr,__FILE__,__LINE__,CalculationDirectionChangeCounter,RpWarning,ScrewLocationStart, 0);
         }
     }
     if (abs(ScrewLocationPrev[1]-ScrewLocationRun[1])>21)
     {
         Report("Winder difference",__FILE__,CalculationDirectionChangeCounter,ScrewLocationPrev[1],RpWarning,ScrewLocationRun[1], 0);
     }
     ScrewLocationPrev[1] = ScrewLocationRun[1];
     if (abs(ScrewLocationPrev[0]-ScrewLocationRun[0])>21)
     {
         Report("Winder difference",__FILE__,CalculationDirectionChangeCounter,ScrewLocationPrev[0],RpWarning,ScrewLocationRun[0], 0);
     }
     ScrewLocationPrev[0] = ScrewLocationRun[0];
#endif
    if (ScrewCurrentDirection == 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize) //next time going out
    {
        if (Add100 == true) //once per job
        {
            ScrewNumberOfSteps += 100;
            Add100 = false;
            WinderMotorSpeedRollOver=true;
        }

        if ((CalculationDirectionChangeCounter/2)%InternalWinderCfg.spoolbackingrate == 0)
        {
            ScrewNumberOfSteps--;
            WindingConeLocation--;
  //          ReportWithPackageFilter(ThreadFilter,"Head Backing",__FILE__,__LINE__,CalculationDirectionChangeCounter,RpWarning,ScrewNumberOfSteps, 0);
        }
    }
    else //next time going back
    {
        if ((CalculationDirectionChangeCounter/2)%InternalWinderCfg.SpoolBottomBackingRate == 0)
        {
            ScrewNumberOfSteps++;
    //        Report("Bottom Backing ",__FILE__,__LINE__,CalculationDirectionChangeCounter,RpWarning,ScrewNumberOfSteps, 0);
        }
    }
    tempScrewSpeed = ScrewSpeed;

    CurrentControlledSpeed[SCREW_MOTOR] = ScrewSpeed;

    temp = SYS_CLK_FREQ;
    temp *= ScrewNumberOfSteps;
    temp /= tempScrewSpeed;
    if ((ScrewRunningTime != temp)||(ScrewSpeed != tempScrewSpeed))
    {
        ScrewSpeed = tempScrewSpeed;
        //ScrewSpeed = DEFAULT_SCREW_SPEED;
        ScrewRunningTime = temp;//(SYS_CLK_FREQ*Steps)/ScrewSpeed;
        //ROM_IntMasterEnable();
        //usnprintf(TempScrewStr, 100, "Winder: Horizon,Rotation, PPR, RPP{ %d, %d ,%d, %d} ",(int)screw_horizontal_speed,(int)RotationsPerSecond,(int)InternalWinderCfg.NumberOfRotationPerPassage,(int)MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_WINDER].pulseperround);
//        usnprintf(ScrewStr, 100, "Winder: Steps,Speed, Time, WinderSpeed{ %d, %d ,%d, %d} ",(int)ScrewNumberOfSteps,(int)ScrewSpeed,(int)temp,(int)WinderReferenceSpeed);
        //        Report(logmsg[index],__FILE__,__LINE__,index,RpWarning,index,  Counter[index]);
        //        #warning PID is now only proportional (above)
        //Report(TempScrewStr,__FILE__,__LINE__,0,RpWarning,0, 0);
//        Report(ScrewStr,__FILE__,__LINE__,ScrewCurrentDirection,RpWarning,CalculationDirectionChangeCounter, 0);
        //REPORT_MSG(temp , "new winder speed");
        //Report("new winder speed",__FILE__,ScrewNumberOfSteps,temp,RpWarning,ScrewSpeed,0);
    }

    /********************************************************************************/
    //ROM_IntMasterEnable();
    return OK;

}

uint32_t WinderPresegmentReady(uint32_t deviceID, uint32_t ReadValue)
{
    return PreSegmentReady(Module_Winder,ModuleDone);
}
uint32_t WinderSamplesSegmentCallback(uint32_t SegmentDetails, uint32_t SegmentId)
{
    ScrewTimerInterrupt(0);
    return OK;
}

uint32_t Winder_Presegment(void *SegmentDetails, uint32_t SegmentId)
{
    double screw_horizontal_speed = 0;
    double RotationsPerSecond;
	double temp = 0;
    if (dyeingspeed == 0)
    {
        LOG_ERROR (dyeingspeed," job speed zero");
        return ERROR;
    }

    if ((SegmentId == 0)||(SampleWinding)) // do all this only in the beginning of the job. do not touch after that (assuming spool does not change mid job)
    {
        ScrewCurrentDirection = 1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize;
        if ((SegmentId > 0)&&(SampleWinding))
        {
            InternalWinderCfg.segmentoffsetpulses = 120;
            MotorGotoWithBusyCallback (HARDWARE_MOTOR_TYPE__MOTO_SCREW,true, (InternalWinderCfg.segmentoffsetpulses*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep*(SegmentId-1)), WinderSamplesSegmentCallback,2000); //TODO
            Report("ScrewsMotorGoTo direction,speed ", __FILE__,__LINE__,InternalWinderCfg.segmentoffsetpulses*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep*(SegmentId-1), RpMessage, ScrewSpeed, 0);
            InternalWinderCfg.spoolbackingrate = 2000; //no cone for samples
            InternalWinderCfg.SpoolBottomBackingRate =  2000; //no cone shape for samples
            InternalWinderCfg.NumberOfRotationPerPassage = 100; // a very slow movement of the screw
            JobSegment* Segment = SegmentDetails;
            ScrewSpeed = InternalWinderCfg.segmentoffsetpulses/(((Segment->length *100)/dyeingspeed)/3);
            ScrewNumberOfSteps = InternalWinderCfg.segmentoffsetpulses;//*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep;

            //three passages during the segment
        }
        else if (SampleWinding) //first segment
        {
            //InternalWinderCfg.segmentoffsetpulses = 120;
            InternalWinderCfg.spoolbackingrate = 2000; //no cone for samples
            InternalWinderCfg.SpoolBottomBackingRate =  2000; //no cone shape for samples
            InternalWinderCfg.NumberOfRotationPerPassage = 100; // a very slow movement of the screw
            JobSegment* Segment = SegmentDetails;
            ScrewSpeed = InternalWinderCfg.segmentoffsetpulses/(((Segment->length *100)/dyeingspeed)/20);
            ScrewNumberOfSteps = InternalWinderCfg.segmentoffsetpulses;//*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep;
        }
        else if ((SegmentId == 0)&&(SampleWinding == false))
        {
            /*
            //     * speed is set by the winding parameters and by winder rotational speed (read POSITION every 10msec)
            //     * calculate
            //     * 1. calculate speed according to JobTicket->processparameters->dyeingspeed
            //     * calculation input: traverse length in milimeters/pulses, number of rotations per traverse ==> length of traverse per rotation.
            ScrewNumberOfSteps = InternalWinderCfg.segmentoffsetpulses;//MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep;
            ScrewNumberOfSteps -= 100;
            screw_horizontal_speed = ScrewNumberOfSteps /  InternalWinderCfg.NumberOfRotationPerPassage;
            // calculation input#2: number of rotations per second - (basically: speed/winder perimeter. later - according to winder actual speed - calculate according to winder position accumulation in the last second.
            //RotationsPerSecond = dyeingspeed / (MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_WINDER].pulleyradius * PI);
            RotationsPerSecond =  OriginalMotorSpd_2PPS[WINDER_MOTOR] / MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_WINDER].pulseperround;
            // calculation input#3: speed = rotation per second * traverse per rotation = traverse per second. speed set: traverse per second (mm) * pulses per mm.
            ScrewSpeed = screw_horizontal_speed*RotationsPerSecond;
            ScrewSpeed = DEFAULT_SCREW_SPEED;

            //MotorSetMaxSpeed (HARDWARE_MOTOR_TYPE__MOTO_SCREW,ScrewSpeed);
            usnprintf(ScrewStr, 100, "SCREW speed Rot/sec %d horizon %d pulses %d",(int)RotationsPerSecond,(int)screw_horizontal_speed,(int)ScrewSpeed);
            //REPORT_MSG(segmentfirst_speed,ScrewStr);
            Report(ScrewStr,__FILE__,__LINE__,RotationsPerSecond,RpWarning,ScrewSpeed,0);
            SendJobProgress(0.0,0,false, ScrewStr);
            */
            //     * speed is set by the winding parameters and by winder rotational speed (read POSITION every 10msec)
            //     * calculate
            //     * 1. calculate speed according to JobTicket->processparameters->dyeingspeed
            //     * calculation input: traverse length in pulses, number of rotations per traverse ==> length of traverse per rotation.
            ScrewNumberOfSteps = InternalWinderCfg.segmentoffsetpulses;//*MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].microstep;
            screw_horizontal_speed = InternalWinderCfg.segmentoffsetpulses /  InternalWinderCfg.NumberOfRotationPerPassage;  //steps per winder cycle
            // calculation input#2: number of rotations per second - speed/winder diameter.  WE USE HERE 39 MM AS ATHE WINDER DIAMETER - SOME AVERAGE BETWEEN EMPTY AND FULL
            RotationsPerSecond =  (dyeingspeed*10.0)/(19.50*PI);
            // calculation input#3: speed = rotation per second * traverse per rotation = traverse per second. speed set: traverse per second (mm) * pulses per mm.
            ScrewSpeed = screw_horizontal_speed*RotationsPerSecond;
            ScrewNumberOfSteps -= 100;
            Add100 = false;
            LOG_ERROR(Add100, "Add100 = false");
        }
        usnprintf(ScrewStr, 100, "SCREW speed Rot/sec %d horizon %d pulses %d",(int)RotationsPerSecond*100,(int)screw_horizontal_speed*100,(int)ScrewSpeed);
        //REPORT_MSG(segmentfirst_speed,ScrewStr);
        Report(ScrewStr,__FILE__,__LINE__,RotationsPerSecond,RpWarning,ScrewSpeed,0);
        SendJobProgress(0.0,0,false, ScrewStr);

        ScrewDirectionChangeCounter = 1;
        CalculationDirectionChangeCounter = 1;
        memset (WinderMotorSpeed,0,sizeof(WinderMotorSpeed) );
        WinderMotorSpeedCounter=0;
        TotalWinderSpeed = 0;
        WinderMotorSpeedRollOver=false;

        ///////////////////////
        CurrentControlledSpeed[SCREW_MOTOR] = ScrewSpeed;
        OriginalMotorSpd_2PPS[SCREW_MOTOR] = ScrewSpeed;
        WinderReferenceSpeed = OriginalMotorSpd_2PPS[WINDER_MOTOR];
        //screw_horizontal_speed = InternalWinderCfg.milimetersperrotation
        //     * 2. determine optimal micro-step setting
        //     * 3. calculate cart travel length from winding parameters
        //     * 4. start move of travel length
        //     * 5. register motor nBusy callback. this callback will flip between move(traverse length, hardstop) and goto(0), with handline og the coneshape and adjusting maxspeed
        temp = SYS_CLK_FREQ;
        temp *= ScrewNumberOfSteps;
        temp /= ScrewSpeed;
        ScrewRunningTime = temp;//(SYS_CLK_FREQ*InternalWinderCfg.segmentoffsetpulses)/ScrewSpeed;
        REPORT_MSG((int)ScrewNumberOfSteps,"Winder pre segment - ScrewNumberOfSteps");
        REPORT_MSG((int)ScrewRunningTime,"Winder pre segment - ScrewRunningTime");
        //MotorSetDirection (HARDWARE_MOTOR_TYPE__MOTO_SCREW, ScrewCurrentDirection);
        //ScrewDirection = 1-ScrewDirection;
        REPORT_MSG(SegmentId,"Winder pre segment - SegmentId");
        REPORT_MSG(ScrewSpeed,"Winder pre segment - ScrewSpeed");
        //MotorSetSpeedDirect(HARDWARE_MOTOR_TYPE__MOTO_SCREW,ScrewSpeed);
        ScrewsStartControlTimer ();
   }
    if (SegmentId == 0)
    {
            ScrewControlId = AddControlCallback("screw control",Screw100msecDirectionChange, eHundredMillisecond,TemplateDataReadCBFunction,0,0,0);
    }
    PreSegmentReady(Module_Winder,ModuleDone);

    return OK;
}
uint32_t ScrewDTSControlId = 0xFF;
uint32_t WinderDistanceToSpoolEnded(uint32_t deviceID, uint32_t ReadValue)
{
    REPORT_MSG ((int)msec_millisecondCounter,"WinderDistanceToSpoolEnded called");
    return OK;
}
uint32_t ScrewDTSCallback(uint32_t deviceID, uint32_t BusyFlag)
{
    Report("ScrewDTSCallback called", __FILE__,__LINE__,msec_millisecondCounter, RpMessage, ScrewSpeed, 0);
    SafeRemoveControlCallback(ScrewDTSControlId, ScrewDTSCallback);

    if (ScrewControlId != 0xFF)
    {
        RemoveControlCallback(ScrewControlId,Screw100msecDirectionChange);
        ScrewControlId = 0xFF;
    }
    CurrentControlledSpeed[SCREW_MOTOR] = 0;
    ScrewsStopControlTimer();
    //move the cart to the edge so the spool can be easily replaced
    //MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_SCREW,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize, 1000, GPI_LS_SCREW_RIGHT, NULL,0);
    //MotorStop(HARDWARE_MOTOR_TYPE__MOTO_SCREW,Hard_Hiz);
    MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_SCREW,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize, ScrewSpeed, GPI_LS_SCREW_RIGHT, WinderDistanceToSpoolEnded,2000);
#ifdef FOUR_WINDERS
    MotorMovetoLimitSwitch (SCREW_2_Motor,MotorsCfg[SCREW_2_Motor].directionthreadwize, ScrewSpeed, GPI_LS_SPARE2_2, NULL,2000);
    MotorMovetoLimitSwitch (SCREW_3_Motor,MotorsCfg[SCREW_3_Motor].directionthreadwize, ScrewSpeed, GPI_LS_SPARE1_2, NULL,2000);
    MotorMovetoLimitSwitch (SCREW_4_Motor,MotorsCfg[SCREW_4_Motor].directionthreadwize, ScrewSpeed, GPI_LS_RDANCER_UP, NULL,2000);
#endif

    return OK;
}
uint32_t WinderDistanceToSpoolState(void )
{
    double DTS_Time = (dryerbufferCentimeters/dyeingspeed)*1000;//distance to spool time in milliseconds
    REPORT_MSG ((int)DTS_Time,"WinderDistanceToSpoolState");

    ScrewDTSControlId = AddControlCallback("screw DTS",ScrewDTSCallback, DTS_Time-WinderBackToBaseTime,TemplateDataReadCBFunction,0,0,0);
    Report("ScrewDTSCallback start", __FILE__,DTS_Time,msec_millisecondCounter, RpMessage, WinderBackToBaseTime, 0);

    return OK;
}

uint32_t Winder_End(void)
{
    //stop screw
    ScrewNumberOfSteps = 0;
    if (ScrewControlId != 0xFF)
    {
        RemoveControlCallback(ScrewControlId,Screw100msecDirectionChange);
        ScrewControlId = 0xFF;
    }
    CurrentControlledSpeed[SCREW_MOTOR] = 0;
    ScrewsStopControlTimer();
    //move the cart to the edge so the spool can be easily replaced
    //MotorMovetoLimitSwitch (HARDWARE_MOTOR_TYPE__MOTO_SCREW,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize, 1000, GPI_LS_SCREW_RIGHT, NULL,0);
    //MotorStop(HARDWARE_MOTOR_TYPE__MOTO_SCREW,Hard_Hiz);
    MotorAbortMovetoLimitSwitch(HARDWARE_MOTOR_TYPE__MOTO_SCREW); //bug #2709
#ifdef FOUR_WINDERS
    MotorAbortMovetoLimitSwitch (SCREW_2_Motor);
    MotorAbortMovetoLimitSwitch (SCREW_3_Motor);
    MotorAbortMovetoLimitSwitch (SCREW_4_Motor);
#endif
    return OK;
}
void Winder_ScrewHomeLimitSwitchInterrupt(void)
{
    //uint32_t status;
    //handle glitch - send information to the next time that the motor stops
    if  (Winder_ScrewHoming)
    {
        MotorStop(HARDWARE_MOTOR_TYPE__MOTO_SCREW,Hard_Hiz); //stop ASAP
    }
    MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_SCREW,MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize);//make sure to move the cart out
}
void Winder_ScrewOutLimitSwitchInterrupt(void)
{
    //handle glitch - send information to the next time that the motor stops
    //uint32_t status;
    MotorSetDirection(HARDWARE_MOTOR_TYPE__MOTO_SCREW,1-MotorsCfg[HARDWARE_MOTOR_TYPE__MOTO_SCREW].directionthreadwize);//make sure to move the cart out
}

uint32_t  Screw_timerBase = TIMER3_BASE;        //Timer handle

void ScrewTimerInterruptInit(void)
{
    ROM_TimerConfigure(Screw_timerBase, TIMER_CFG_PERIODIC);   // 32 bits Timer
    ROM_TimerEnable(Screw_timerBase, TIMER_A);
    ROM_IntEnable(INT_TIMER3A);
    ROM_TimerIntEnable(Screw_timerBase, TIMER_TIMA_TIMEOUT);
}
void ScrewsStopControlTimer (void)
{
    SCREW_TimerActivated = false;
    ROM_TimerDisable(Screw_timerBase, TIMER_A);
    //ROM_IntDisable(INT_TIMER3A);
    //ROM_TimerIntDisable(Screw_timerBase, TIMER_TIMA_TIMEOUT);
}
void ScrewsStartControlTimer (void)
{
    if (SCREW_TimerActivated == true)
        return;
    SCREW_TimerActivated = true;
    //ROM_TimerConfigure(Screw_timerBase, TIMER_CFG_PERIODIC);   // 32 bits Timer
    TimerEnable(Screw_timerBase, TIMER_A);
    ROM_IntEnable(INT_TIMER3A);
    //IntPrioritySet(Screw_timerBase, 0x40);
    ROM_TimerIntEnable(Screw_timerBase, TIMER_TIMA_TIMEOUT);
    ROM_TimerLoadSet(Screw_timerBase, TIMER_A,(int)1200000/*10 millisec*/ );
    Report("ScrewsStartControlTimer direction,speed ", __FILE__,__LINE__,ScrewCurrentDirection, RpMessage, ScrewSpeed, 0);
    return;
}


void ScrewTimerInterrupt(int ARG0)
{
    ROM_TimerIntClear(Screw_timerBase, TIMER_TIMA_TIMEOUT);  // Clear the timer interrupt
    ROM_IntMasterDisable();


    if (SCREW_TimerActivated == true)
    {
        ROM_TimerLoadSet(Screw_timerBase, TIMER_A,(int)ScrewRunningTime);
        MotorSetDirection (HARDWARE_MOTOR_TYPE__MOTO_SCREW, ScrewCurrentDirection);
#ifdef FOUR_WINDERS
        MotorSetDirection (SCREW_2_Motor, ScrewCurrentDirection);
        MotorSetDirection (SCREW_3_Motor, ScrewCurrentDirection);
        MotorSetDirection (SCREW_4_Motor, ScrewCurrentDirection);
#endif
        MotorSetSpeedDirect(HARDWARE_MOTOR_TYPE__MOTO_SCREW,ScrewSpeed);
#ifdef FOUR_WINDERS
        MotorSetSpeedDirect (SCREW_2_Motor, ScrewSpeed);
        MotorSetSpeedDirect (SCREW_3_Motor, ScrewSpeed);
        MotorSetSpeedDirect (SCREW_4_Motor, ScrewSpeed);
#endif
#ifdef READ_SCREW_ENCODER
        Read_Screw_Encoder();
        ScrewLocationRun[ScrewCurrentDirection] = Screw_RotEnc.Position;
#endif
      //  ScrewChangeCounter = 0;
      //  ScrewChangeLimit = ScrewRunningTime/12000000;
        ScrewDirectionChangeCounter++;
    }
    else
    {
        TimerDisable(Screw_timerBase, TIMER_A);
    }
    ROM_IntMasterEnable();
    //Report("ScrewsStartControlTimer time direction,speed ", __FILE__,msec_millisecondCounter,ScrewCurrentDirection, RpMessage, ScrewSpeed, 0);
    //MotorSetSpeed(HARDWARE_MOTOR_TYPE__MOTO_SCREW,ScrewSpeed);
    //Rotations+=0.03;

    return ;

}