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/*
* PowerIdle.c
*
* Created on: Apr 3, 2019
* Author: shlomo
*/
#include "modules/General/GeneralHardware.h"
#include "modules/General/Safety.h"
#include "modules/thread/thread.h"
#include "modules/ids/ids.h"
#include "modules/control/control.h"
#include "modules/AlarmHandling/AlarmHandling.h"
#include "modules/heaters/heaters_ex.h"
#include "modules/Diagnostics/Diagnostics.h"
#include "Modules/General/process.h"
#include "Modules/General/MachineStatus.h"
#include "Modules/General/buttons.h"
#include "PMR/Power/StandByRequest.pb-c.h"
#include "PMR/Power/StandByResponse.pb-c.h"
#include "PMR/Power/StartPowerUpRequest.pb-c.h"
#include "PMR/Power/AbortPowerUpRequest.pb-c.h"
#include "PMR/Power/StartPowerUpResponse.pb-c.h"
#include "PMR/Power/AbortPowerUpResponse.pb-c.h"
#include "PMR/Power/PowerUpState.pb-c.h"
#include "PMR/MachineStatus/MachineStatus.pb-c.h"
#include "StateMachines/Printing/PrintingSTM.h"
#include "StateMachines/Initialization/PowerOffSequence.h"
#include "StateMachines/Initialization/PowerIdle.h"
#include "InitSequence.h"
#include "drivers/I2C_Communication/DAC/Blower.h"
#include "drivers/I2C_Communication/ADC_MUX/ADC_MUX.h"
#include "drivers/Valves/Valve.h"
#include <Drivers/I2C_Communication/WHS_Card/D_Max5805_ADC_Blower/WHS_Blower.h>
#include "drivers/Heater/TemperatureSensor.h"
#include "heaters/heaters_ex.h"
#define DEFAULT_IDLE_TIME_LIMIT 3600
int powerIdleSecondsCounter = 0;
int powerIdleSecondsLimit = DEFAULT_IDLE_TIME_LIMIT;
uint32_t IdleDrierTemperature = 8000;
uint32_t IdleHeadTemperature = 8000;
uint32_t IdleMixerTemperature = 0;
bool powerIdleState = false;
bool machineActive = false;
uint32_t IdleControlId = 0xFF;
uint32_t IdleHeatingControlId = 0xFF;
uint32_t IdleToPowerDownControlId = 0xFF;
ProcessParameters ActiveProcessParameters,ProcessParametersClear;
bool Auto_Shutdown_Bypass = false;
bool Set_Auto_Shutdown_Bypass (int value)
{
if (value == 0)
Auto_Shutdown_Bypass = false;
else
Auto_Shutdown_Bypass = true;
return Auto_Shutdown_Bypass;
}
bool Auto_Idle_Bypass = false;
bool Set_Auto_Idle_Bypass (int value)
{
if (value == 0)
Auto_Idle_Bypass = false;
else
Auto_Idle_Bypass = true;
return Auto_Idle_Bypass;
}
uint32_t PowerIdleToPowerDownCallBackFunction(uint32_t IfIndex, uint32_t BusyFlag)
{
if (SafeRemoveControlCallback(IdleToPowerDownControlId, PowerIdleToPowerDownCallBackFunction )==OK)
IdleToPowerDownControlId = 0xFF;
if (Auto_Shutdown_Bypass == false)
{
#ifndef DISPESER_TEST
Report("PowerIdle calling power off ",__FILE__,__LINE__,(int)eOneHour*2,RpWarning,(int)0,0);
PowerOffInit();
#endif
}
return OK;
}
void PowerIdleSetIdle(void)
{
int i;
Report("PowerIdle Set ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)powerIdleSecondsCounter,0);
memcpy (&ActiveProcessParameters,&ProcessParametersKeep,sizeof(ProcessParameters));
ProcessParameters ProcessParametersClear;
ProcessParametersClear.dryerzone1temp = (ActiveProcessParameters.dryerzone1temp<80)? ActiveProcessParameters.dryerzone1temp:IdleDrierTemperature;
ProcessParametersClear.dryerzone2temp = (ActiveProcessParameters.dryerzone2temp<80)? ActiveProcessParameters.dryerzone2temp:IdleDrierTemperature;
ProcessParametersClear.dryerzone3temp = (ActiveProcessParameters.dryerzone3temp<80)? ActiveProcessParameters.dryerzone3temp:IdleDrierTemperature;
ProcessParametersClear.mixertemp = (ActiveProcessParameters.mixertemp <60)? ActiveProcessParameters.mixertemp :IdleMixerTemperature;
ProcessParametersClear.headzone1temp = (ActiveProcessParameters.headzone1temp <60)? ActiveProcessParameters.headzone1temp :IdleHeadTemperature;
ProcessParametersClear.headzone2temp = (ActiveProcessParameters.headzone2temp <60)? ActiveProcessParameters.headzone2temp :IdleHeadTemperature;
ProcessParametersClear.headzone3temp = (ActiveProcessParameters.headzone3temp <60)? ActiveProcessParameters.headzone3temp :IdleHeadTemperature;
ProcessParametersClear.headzone4temp = (ActiveProcessParameters.headzone4temp <80)? ActiveProcessParameters.headzone4temp :IdleHeadTemperature;
ProcessParametersClear.headzone5temp = (ActiveProcessParameters.headzone5temp <80)? ActiveProcessParameters.headzone5temp :IdleHeadTemperature;
ProcessParametersClear.headzone6temp = (ActiveProcessParameters.headzone6temp <80)? ActiveProcessParameters.headzone6temp :IdleHeadTemperature;
ProcessParametersClear.headzone7temp = (ActiveProcessParameters.headzone7temp <80)? ActiveProcessParameters.headzone7temp :IdleHeadTemperature;
ProcessParametersClear.headzone8temp = (ActiveProcessParameters.headzone6temp <80)? ActiveProcessParameters.headzone6temp :IdleHeadTemperature;
ProcessParametersClear.headzone9temp = (ActiveProcessParameters.headzone9temp <80)? ActiveProcessParameters.headzone9temp :IdleHeadTemperature;
ProcessParametersClear.headzone10temp = (ActiveProcessParameters.headzone10temp <80)? ActiveProcessParameters.headzone10temp :IdleHeadTemperature;
ProcessParametersClear.headzone11temp = (ActiveProcessParameters.headzone11temp <80)? ActiveProcessParameters.headzone11temp :IdleHeadTemperature;
ProcessParametersClear.headzone12temp = (ActiveProcessParameters.headzone12temp <80)? ActiveProcessParameters.headzone12temp :IdleHeadTemperature;
ProcessParametersClear.dyeingspeed = (ActiveProcessParameters.dyeingspeed <40)? ActiveProcessParameters.dyeingspeed :IdleHeadTemperature;
ProcessParametersClear.dryerbufferlength = (ActiveProcessParameters.dryerbufferlength <30)? ActiveProcessParameters.dryerbufferlength :30;
ProcessParametersClear.rblowertemp = (ActiveProcessParameters.rblowertemp <80)? ActiveProcessParameters.rblowertemp :IdleHeadTemperature;
ProcessParametersClear.lblowertemp = (ActiveProcessParameters.lblowertemp <80)? ActiveProcessParameters.lblowertemp :IdleHeadTemperature;
ProcessParametersClear.rblowerflow = (ActiveProcessParameters.rblowerflow <1.2)? ActiveProcessParameters.rblowerflow :1.2;
ProcessParametersClear.lblowerflow = (ActiveProcessParameters.lblowerflow <1.2)? ActiveProcessParameters.lblowerflow :1.2;
ProcessParametersClear.headairflow = (ActiveProcessParameters.headairflow <3)? ActiveProcessParameters.headairflow :3;
if (HandleProcessParameters(&ProcessParametersClear,false)!= OK)
{
LOG_ERROR (1, "Turn Heaters idle failed");
return;
}
if (BlowerCfg.enabled == true)
{
Turn_the_Blower_On();//Turn on with the Default_Voltage
if (BlowerCfg.heatingvoltage)
Control_Voltage_To_Blower(BlowerCfg.heatingvoltage);
else
Control_Voltage_To_Blower(BlowerCfg.voltage-500);
WHS_Set_SetPoint_Q_value(headairflow*2/3);
}
SetMachineStatus(MACHINE_STATE__Sleep);
if (Auto_Shutdown_Bypass == false)
{
IdleToPowerDownControlId = AddControlCallback("IdleToPowerDown",PowerIdleToPowerDownCallBackFunction, eOneHour*2, TemplateDataReadCBFunction,0,0, 0 );
}
if (AutoHoming_Config >= AutoHoming_PowerOn_off )
{
for (i=0;i<MAX_SYSTEM_DISPENSERS;i++)
{
IDS_HomeDispenser(i,1000,NULL);
}
}
}
uint32_t PowerIdleCallBackFunction(uint32_t IfIndex, uint32_t BusyFlag)
{
if (machineActive == true)
return OK;
if ((powerIdleSecondsCounter%100 == 0)&&(powerIdleSecondsCounter))
Report("PowerIdle Idle counter ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)powerIdleSecondsCounter,0);
if (++powerIdleSecondsCounter>=powerIdleSecondsLimit)
{
if ((powerIdleState == false)&&(Auto_Idle_Bypass == false))
{
Report("PowerIdle Idle activated ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)powerIdleSecondsCounter,0);
powerIdleState = true;
SetPowerMachineState(sttIDLE);
//move to idle state
PowerIdleSetIdle();
if (SafeRemoveControlCallback(IdleControlId, PowerIdleCallBackFunction )==OK)
IdleControlId = 0xFF;
}
}
return OK;
}
void PowerIdleInit(void)
{
IdleControlId = AddControlCallback("IdleCounter", PowerIdleCallBackFunction, eOneSecond, TemplateDataReadCBFunction,0,0, 0 );
if (IdleControlId == 0xFF)
Report("AddControlCallback failed",__FILE__,__LINE__,(int)IdleControlId,RpWarning,(int)0,0);
Report("PowerIdleInit ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)0,0);
}
void PowerIdleSetParameters(uint32_t switchtoidletimeinseconds,uint32_t idledriertemperature,uint32_t idleheadtemperature,uint32_t idlemixertemperature)
{
if (switchtoidletimeinseconds >= DEFAULT_IDLE_TIME_LIMIT)
powerIdleSecondsLimit = switchtoidletimeinseconds;
IdleDrierTemperature = idledriertemperature;
IdleHeadTemperature = idleheadtemperature;
IdleMixerTemperature = idlemixertemperature;
Report("Power Idle Set Parameters",__FILE__,powerIdleSecondsLimit,(int)idledriertemperature,RpWarning,(int)idleheadtemperature,0);
}
int getIdleCounter (void) {return powerIdleSecondsCounter;}
void setIdleLimit (int Limit) {powerIdleSecondsLimit = Limit;}
void setmachineActive(bool Active){machineActive = Active;}
void resetIdleCounter (void) {powerIdleSecondsCounter = 0;}
bool getIdleState (void) {return powerIdleState;}
void StandByRequestFunc(MessageContainer* requestContainer)
{
MessageContainer responseContainer;
//StandByRequest* request = stand_by_request__unpack(NULL, requestContainer->data.len, requestContainer->data.data);
StandByResponse response = STAND_BY_RESPONSE__INIT;
PowerIdleActivateIdleState();
responseContainer = createContainer(MESSAGE_TYPE__StandByResponse, requestContainer->token, true, &response, &stand_by_response__pack, &stand_by_response__get_packed_size);
//-------------------------------------------------------------------------------------------
uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
size_t container_size = message_container__pack(&responseContainer, container_buffer);
my_free(responseContainer.data.data);
SendChars((char*)container_buffer, container_size);
//stand_by_request__free_unpacked(request,NULL);
}
uint32_t OutOfIdleUpdate(bool last)
{
uint32_t status = NOT_SUPPORTED;
/*
double calculate;
int result = 0;
MessageContainer responseContainer;
ErrorCode Error = ERROR_CODE__NONE;
StartPowerUpResponse response = START_POWER_UP_RESPONSE__INIT;
if (PowerUpToken[0] == 0)
return OK;
response.has_state = true;
response.has_progresspercentage = true;
if (last == false)
{
response.state = POWER_UP_STATE__HeatingStarted;
if (dryerzone1temp < 1)
response.progresspercentage = 30.0;
else
{
calculate = (double)((MillisecGetTemperatures(TEMP_SENSE_ANALOG_DRYER_TEMP1)/100)/(dryerzone1temp))*70.0;
if (calculate > 0)
result = (int)calculate;
response.progresspercentage = 30.0 + result;
}
//Report("Heating calculation",__FILE__,(int)dryerzone1temp,(int)response.progresspercentage,RpWarning,(int)result,0);
response.message = "Heating up";
}
else
{
response.state = POWER_UP_STATE__MachineReadyToDye;
response.progresspercentage = 100.0;
response.message = "Ready to dye";
}
//Report("PowerUpUpdate",__FILE__,last,(int)response.progresspercentage,RpWarning,(int)stage,0);
Report("OutOfIdleUpdate",__FILE__,last,response.state,RpWarning,(int)response.progresspercentage,0);
responseContainer = createContainer(MESSAGE_TYPE__StartPowerUpResponse, PowerUpToken, last, &response, &start_power_up_response__pack, &start_power_up_response__get_packed_size);
responseContainer.has_continuous = true;
responseContainer.continuous = true;
if (Error != ERROR_CODE__NONE)
{
responseContainer.has_error = true;
responseContainer.error = Error;
responseContainer.errormessage = response.message;
}
uint8_t* container_buffer = my_malloc(message_container__get_packed_size(&responseContainer));
size_t container_size = message_container__pack(&responseContainer, container_buffer);
my_free(responseContainer.data.data);
SendChars((char*)container_buffer, container_size);
//MessageContainer responseContainer;
*/
return status;
}
uint32_t PowerIdleStartHeatingCallBackFunction(uint32_t IfIndex, uint32_t BusyFlag)
{
OutOfIdleUpdate(false);
if (HeaterCheckReady()==true)
{
//MachineStateDetail = MACHINE_STATE_MACHINE_READY_TO_DYE;
if (SafeRemoveControlCallback(IdleHeatingControlId, PowerIdleStartHeatingCallBackFunction )==OK)
IdleHeatingControlId = 0xFF;
else
Report("Remove control callback failed",__FILE__,__LINE__,(int)IdleHeatingControlId,RpWarning,(int)PowerIdleStartHeatingCallBackFunction,0);
//InitSequenceStateMachine(InitStages);
SetMachineStatus(MACHINE_STATE__Ready);
OutOfIdleUpdate(true);
}
return OK;
}
void PowerIdleOutOfIdleState(void)
{
Report("PowerIdle Out of Idle ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)powerIdleSecondsCounter,0);
powerIdleSecondsCounter = 0;
if (powerIdleState == true)
{
powerIdleState = false;
RemoveControlCallback(IdleToPowerDownControlId, PowerIdleToPowerDownCallBackFunction );
IdleToPowerDownControlId = 0xFF;
SetPowerMachineState(sttON);
if (HandleProcessParameters(&ActiveProcessParameters,false)!= OK)
{
LOG_ERROR (1, "Turn Heaters active failed");
return ;
}
if (IdleControlId == 0xFF)
IdleControlId = AddControlCallback( "NULL",PowerIdleCallBackFunction, eOneSecond, TemplateDataReadCBFunction,0,0, 0 );
if (IdleControlId == 0xFF)
Report("AddControlCallback failed",__FILE__,__LINE__,(int)IdleControlId,RpWarning,(int)0,0);
SetMachineStatus(MACHINE_STATE__PowerUp);
IdleHeatingControlId = AddControlCallback("Heating Out of Idle", PowerIdleStartHeatingCallBackFunction, 2*eOneSecond, TemplateDataReadCBFunction,0,0, 0 );
}
}
void PowerIdleActivateIdleState(void)
{
Report("PowerIdle Activate Idle ",__FILE__,__LINE__,(int)machineActive,RpWarning,(int)powerIdleSecondsCounter,0);
if (machineActive == true)
{
LOG_ERROR(machineActive, "machine is active, cannot switch on idle state");
return;
}
powerIdleSecondsCounter = 0;
if (powerIdleState == false)
{
powerIdleState = true;
PowerIdleSetIdle();
}
}
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