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/*
* PowerIdle.c
*
* Created on: Apr 3, 2019
* Author: shlomo
*/
#include "modules/General/GeneralHardware.h"
#include "modules/General/Safety.h"
#include "modules/thread/thread.h"
#include "modules/ids/ids.h"
#include "modules/control/control.h"
#include "modules/AlarmHandling/AlarmHandling.h"
#include "modules/heaters/heaters_ex.h"
#include "modules/Diagnostics/Diagnostics.h"
#include "Modules/General/process.h"
#include "PMR/MachineStatus/MachineStatus.pb-c.h"
#include "Modules/General/MachineStatus.h"
#include "StateMachines/Printing/PrintingSTM.h"
#include "InitSequence.h"
#include "drivers/I2C_Communication/DAC/Blower.h"
#include "drivers/I2C_Communication/ADC_MUX/ADC_MUX.h"
#include "drivers/Valves/Valve.h"
#include "Modules/General/buttons.h"
#include "heaters/heaters_ex.h"
#define DEFAULT_IDLE_TIME_LIMIT 3600
int powerIdleSecondsCounter = 0;
int powerIdleSecondsLimit = DEFAULT_IDLE_TIME_LIMIT;
uint32_t IdleDrierTemperature = 8000;
uint32_t IdleHeadTemperature = 8000;
uint32_t IdleMixerTemperature = 0;
bool powerIdleState = false;
bool machineActive = false;
uint32_t IdleControlId = 0xFF;
uint32_t IdleHeatingControlId = 0xFF;
ProcessParameters ActiveProcessParameters,ProcessParametersClear;
void PowerIdleSetIdle(void)
{
memcpy (&ActiveProcessParameters,&ProcessParametersKeep,sizeof(ProcessParameters));
ProcessParameters ProcessParametersClear;
ProcessParametersClear.dryerzone1temp = (ActiveProcessParameters.dryerzone1temp<80)? ActiveProcessParameters.dryerzone1temp:IdleDrierTemperature;
ProcessParametersClear.dryerzone2temp = (ActiveProcessParameters.dryerzone2temp<80)? ActiveProcessParameters.dryerzone2temp:IdleDrierTemperature;
ProcessParametersClear.dryerzone3temp = (ActiveProcessParameters.dryerzone3temp<80)? ActiveProcessParameters.dryerzone3temp:IdleDrierTemperature;
ProcessParametersClear.mixertemp = (ActiveProcessParameters.mixertemp <80)? ActiveProcessParameters.mixertemp :IdleMixerTemperature;
ProcessParametersClear.headzone1temp = (ActiveProcessParameters.headzone1temp <80)? ActiveProcessParameters.headzone1temp :IdleHeadTemperature;
ProcessParametersClear.headzone2temp = (ActiveProcessParameters.headzone2temp <80)? ActiveProcessParameters.headzone2temp :IdleHeadTemperature;
ProcessParametersClear.headzone3temp = (ActiveProcessParameters.headzone3temp <80)? ActiveProcessParameters.headzone3temp :IdleHeadTemperature;
ProcessParametersClear.headzone4temp = (ActiveProcessParameters.headzone4temp <80)? ActiveProcessParameters.headzone4temp :IdleHeadTemperature;
ProcessParametersClear.headzone5temp = (ActiveProcessParameters.headzone5temp <80)? ActiveProcessParameters.headzone5temp :IdleHeadTemperature;
ProcessParametersClear.headzone6temp = (ActiveProcessParameters.headzone6temp <80)? ActiveProcessParameters.headzone6temp :IdleHeadTemperature;
ProcessParametersClear.dyeingspeed = (ActiveProcessParameters.dyeingspeed <40)? ActiveProcessParameters.dyeingspeed :IdleHeadTemperature;
if (HandleProcessParameters(&ProcessParametersClear)!= OK)
{
LOG_ERROR (1, "Turn Heaters idle failed");
return;
}
if (BlowerCfg.enabled == true)
{
Turn_the_Blower_On();//Turn on with the Default_Voltage
if (BlowerCfg.heatingvoltage)
Control_Voltage_To_Blower(BlowerCfg.heatingvoltage);
else
Control_Voltage_To_Blower(BlowerCfg.voltage-500);
}
SetMachineStatus(MACHINE_STATE__Sleep);
}
uint32_t PowerIdleCallBackFunction(uint32_t IfIndex, uint32_t BusyFlag)
{
if (machineActive == true)
return OK;
if ((powerIdleSecondsCounter%100 == 0)&&(powerIdleSecondsCounter))
Report("PowerIdle Idle counter ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)powerIdleSecondsCounter,0);
if (++powerIdleSecondsCounter>=powerIdleSecondsLimit)
{
if (powerIdleState == false)
{
Report("PowerIdle Idle activated ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)powerIdleSecondsCounter,0);
powerIdleState = true;
SetPowerMachineState(sttIDLE);
//move to idle state
PowerIdleSetIdle();
if (SafeRemoveControlCallback(IdleControlId, PowerIdleCallBackFunction )==OK)
IdleControlId = 0xFF;
}
}
return OK;
}
void PowerIdleInit(void)
{
IdleControlId = AddControlCallback("IdleCounter", PowerIdleCallBackFunction, eOneSecond, TemplateDataReadCBFunction,0,0, 0 );
if (IdleControlId == 0xFF)
Report("AddControlCallback failed",__FILE__,__LINE__,(int)IdleControlId,RpWarning,(int)0,0);
Report("PowerIdleInit ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)0,0);
}
void PowerIdleSetParameters(uint32_t switchtoidletimeinseconds,uint32_t idledriertemperature,uint32_t idleheadtemperature,uint32_t idlemixertemperature)
{
powerIdleSecondsLimit = switchtoidletimeinseconds;
IdleDrierTemperature = idledriertemperature;
IdleHeadTemperature = idleheadtemperature;
IdleMixerTemperature = idlemixertemperature;
Report("Power Idle Set Parameters",__FILE__,powerIdleSecondsLimit,(int)idledriertemperature,RpWarning,(int)idleheadtemperature,0);
}
int getIdleCounter (void) {return powerIdleSecondsCounter;}
void setIdleLimit (int Limit) {powerIdleSecondsLimit = Limit;}
void setmachineActive(bool Active){machineActive = Active;}
void resetIdleCounter (void) {powerIdleSecondsCounter = 0;}
bool getIdleState (void) {return powerIdleState;}
uint32_t PowerIdleStartHeatingCallBackFunction(uint32_t IfIndex, uint32_t BusyFlag)
{
if (HeaterCheckReady()==true)
{
//MachineStateDetail = MACHINE_STATE_MACHINE_READY_TO_DYE;
if (SafeRemoveControlCallback(IdleHeatingControlId, PowerIdleStartHeatingCallBackFunction )==OK)
IdleHeatingControlId = 0xFF;
else
Report("Remove control callback failed",__FILE__,__LINE__,(int)IdleHeatingControlId,RpWarning,(int)PowerIdleStartHeatingCallBackFunction,0);
//InitSequenceStateMachine(InitStages);
SetMachineStatus(MACHINE_STATE__Ready);
}
return OK;
}
void PowerIdleOutOfIdleState(void)
{
Report("PowerIdle Out of Idle ",__FILE__,__LINE__,(int)powerIdleSecondsLimit,RpWarning,(int)powerIdleSecondsCounter,0);
powerIdleSecondsCounter = 0;
if (powerIdleState == true)
{
powerIdleState = false;
SetPowerMachineState(sttON);
if (HandleProcessParameters(&ActiveProcessParameters)!= OK)
{
LOG_ERROR (1, "Turn Heaters active failed");
return ;
}
if (IdleControlId == 0xFF)
IdleControlId = AddControlCallback( "NULL",PowerIdleCallBackFunction, eOneSecond, TemplateDataReadCBFunction,0,0, 0 );
if (IdleControlId == 0xFF)
Report("AddControlCallback failed",__FILE__,__LINE__,(int)IdleControlId,RpWarning,(int)0,0);
SetMachineStatus(MACHINE_STATE__Initializing);
IdleHeatingControlId = AddControlCallback("Heating Out of Idle", PowerIdleStartHeatingCallBackFunction, 2*eOneSecond, TemplateDataReadCBFunction,0,0, 0 );
}
}
void PowerIdleActivateIdleState(void)
{
Report("PowerIdle Activate Idle ",__FILE__,__LINE__,(int)machineActive,RpWarning,(int)powerIdleSecondsCounter,0);
if (machineActive == true)
{
LOG_ERROR(machineActive, "machine is active, cannot switch on idle state");
return;
}
powerIdleSecondsCounter = 0;
if (powerIdleState == false)
{
powerIdleState = true;
PowerIdleSetIdle();
}
}
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