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using System;
using System.Text;
using System.IO;
using System.Linq;
using System.Drawing;
using System.Diagnostics;
using System.Windows.Forms;
using System.Threading;
using System.Threading.Tasks;
using System.Collections.Generic;
using Tango.PMR.Stubs;
using Tango.Stubs;
const int DyeHead_UNDER_TEST=16;
float [] DyeHeadTemp = new float[6] ;
string [,] Units_status_DyeHead = new string[DyeHead_UNDER_TEST,2] {
{"Pt100_Zone_1","Not Test"},
{"Pt100_Zone_2","Not Test"},
{"Pt100_Zone_3","Not Test"},
{"Pt100_Zone_4","Not Test"},
{"Pt100_Zone_5","Not Test"},
{"Pt100_Zone_6","Not Test"},
{"Heater_Zone_1","Not Test"},
{"Heater_Zone_2","Not Test"},
{"Heater_Zone_3","Not Test"},
{"Heater_Zone_4","Not Test"},
{"Heater_Zone_5","Not Test"},
{"Heater_Zone_6","Not Test"},
{"Magnet ","Not Test"},
{"LS_DH_LID_Open","Not Test"},
{"LS_DH_LID_Close","Not Test"},
{"DH_LID_Motor","Not Test"},
};
//--------------------------------------------------------------------------------
public Task<decimal> DyeHead_test( Action<string> settext, CancellationToken cancellationToken, string SN, string Location)
{
Task<decimal> task = null;
// Start a task and return it
task = Task.Run(() =>
{
stubManager.Write("S/N:" +SN+ "\n");
stubManager.Write("Location:" +Location+ "\n");
copy_table (DyeHead_UNDER_TEST,Units_status_DyeHead);
DialogResult result1 = MessageBox.Show("Make shure, Dyehead is not hot", "Warning",MessageBoxButtons.OKCancel);
if(result1 == DialogResult.Cancel)
{
stubManager.AppendToFile(File_Name1,"Dyehead is too hot \tFail");
stubManager.Write("Dyehead is too hot \tFail\n");
return 0 ;
}
else
{
//------------------------------- start test -----------
settext("Test Magnet Motor LS");
Test_Magnet_Motor_LS_DyeHead();
settext("Test heaters &pt100");
Test_heaters_pt100 ();
Status=write_to_file(SN,Location,DyeHead_UNDER_TEST,"Dyehead");
settext("End Test");
}
decimal result = 0;
return result;
});
return task;
}
//--------------------------------------------
int Test_Magnet_Motor_LS_DyeHead()
{
Int32 Bit = 1;
stubManager.Run<StubMotorMovResponse>("StubMotorMovRequest" ,MAGNET_Driver, false,0x800000+0);
stubManager.Write("\nTesting SSR no. 13 of magnet or motor driver");
DialogResult result = MessageBox.Show("Make shure, Magnet is open", "Warning",MessageBoxButtons.OKCancel);
if(result == DialogResult.Cancel)
{
Units_status[12,1]="Fail";
stubManager.Write("Magnet Not Open\n");
return 0;
}
Units_status[12,1]="Pass";
stubManager.Run<StubMotorRunResponse>("StubMotorRunRequest" ,DyeingHeadLid_Motor, true, 250);
stubManager.Write("\n*** Open Lid Head ");
Bit = 1;
int i=0;
while ((Bit != 0x0)&& (i<200) ) //wait until Limit Switch or timeout 200*50msec=10sec
{
Bit = GetBit(F1_LS_01_Direct,7);
delay(50);
i++;
}
stubManager.Run<StubMotorStopResponse>("StubMotorStopRequest" ,DyeingHeadLid_Motor,3); //stop motor
DialogResult result1 = MessageBox.Show("Limit Switch calibrate ?", "Warning",MessageBoxButtons.OKCancel);
if(result1 == DialogResult.Cancel)
{
Units_status[15,1]="Fail";
Units_status[13,1]="Fail";
stubManager.Write("LS_DH_LID_Open Not calibrate\n");
return 0;
}
Units_status[13,1]="Pass";
stubManager.Write("\n*** Close Lid Head ");
Bit = 1;
stubManager.Run<StubMotorRunResponse>("StubMotorRunRequest" ,DyeingHeadLid_Motor, false, 250);
i=0;
while ((Bit != 0x0) && (i<200)) //wait until Limit Switch or timeout 200*50msec=10sec
{
Bit = GetBit(F1_LS_01_Direct,8);
delay(50);
i++;
}
stubManager.Run<StubMotorStopResponse>("StubMotorStopRequest" ,DyeingHeadLid_Motor,3); //stop motor
DialogResult result2 = MessageBox.Show("Limit Switch calibrate ?", "Warning",MessageBoxButtons.OKCancel);
if(result2 == DialogResult.Cancel)
{
Units_status[14,1]="Fail";
Units_status[15,1]="Fail";
stubManager.Write("LS_DH_LID_Close Not calibrate\n");
return 0;
}
Units_status[14,1]="Pass";
stubManager.Run<StubMotorMovResponse>("StubMotorMovRequest" ,MAGNET_Driver, false,0x800000+2);
DialogResult result3 = MessageBox.Show("Make shure, Magnet is close", "Warning",MessageBoxButtons.OKCancel);
if(result3 == DialogResult.Cancel)
{
Units_status[12,1]="Fail";
stubManager.Write("Magnet Not close\n");
return 0;
}
Units_status[12,1]="Pass";
Units_status[15,1]="Pass";
return 0;
}
//------------------------------------
public int Test_heaters_pt100()
{
// uint utemp=0;
uint temp=0;
float ftemp=0;
float ftemp1=0;
float current=0;
stubManager.Write("\nTemp Befor heating \n");
if (test_pt100_dyehead()!=0)
return 0;
//------------Write GPO_DYEINGH_SSR1_CTRL SSR/SSR no. 8
SetBit (F2_CTRL, 3, 1);
stubManager.Write("Testing SSR no. 8\tHeadZone-1\t");
delay(15000);
adc_configuration(0x40,0x10); //a2d_address 0x40 channel 3
adc_set_for_read_ch(0x40);
temp=adc_read_ch(0x40);
current= (float)(temp);
current=( float) (0.001221) * current;
SetBit (F2_CTRL, 3, 0);
ftemp=Read_pt100(1);
stubManager.Write("After heating " + ftemp +"c\tCurrent is "+ current + "\n");
ftemp = ftemp - DyeHeadTemp[0];
if ((current>1.5)|| (current<0.9)||(ftemp<5)||(ftemp>40))
Units_status[6,1]="Fail";
else
Units_status[6,1]="Pass";
//Write GPO_DYEINGH_SSR1_CTRL SSR/SSR no. 7
ftemp=Read_pt100(2);
ftemp1 = ftemp - DyeHeadTemp[1];
if ( ftemp1>4)
Units_status[7,1]="Fail";
else
{
SetBit (F2_CTRL, 4, 1);
stubManager.Write("Testing SSR no. 7\tHeadZone-2\t");
delay(15000);
adc_configuration(0x40,0x08); //a2d_address 0x40 channel 4
adc_set_for_read_ch(0x40);
temp=adc_read_ch(0x40);
current= (float)(temp);
current=( float) (0.001221) * current;
SetBit (F2_CTRL, 4, 0);
ftemp=Read_pt100(2);
stubManager.Write("After heating " + ftemp +"c\tCurrent is "+ current + "\n");
ftemp = ftemp - DyeHeadTemp[1];
if ((current<1.6)|| (current>2.1)||(ftemp<5)||(ftemp>40))
Units_status[7,1]="Fail";
else
Units_status[7,1]="Pass";
}
//Write GPO_DYEINGH_SSR1_CTRL SSR/SSR no. 6
ftemp=Read_pt100(3);
ftemp1 = ftemp - DyeHeadTemp[2];
if ( ftemp1>4)
Units_status[8,1]="Fail";
else
{
SetBit (F2_CTRL, 5, 1);
stubManager.Write("Testing SSR no. 6\tHeadZone-3\t");
delay(15000);
adc_configuration(0x40,0x04); //a2d_address 0x40 channel 5
adc_set_for_read_ch(0x40);
temp=adc_read_ch(0x40);
current= (float)(temp);
current=( float) (0.001221) * current;
SetBit (F2_CTRL, 5, 0);
ftemp=Read_pt100(3);
stubManager.Write("After heating " + ftemp +"c\tCurrent is "+current +"\n");
ftemp = ftemp - DyeHeadTemp[2];
if ((current<1.6)|| (current>2.1)||(ftemp<5)||(ftemp>40))
Units_status[8,1]="Fail";
else
Units_status[8,1]="Pass";
}
//Write GPO_DYEINGH_SSR1_CTRL SSR/SSR no. 5
ftemp=Read_pt100(4);
ftemp1 = ftemp - DyeHeadTemp[3];
if ( ftemp1>4)
Units_status[9,1]="Fail";
else
{
SetBit (F2_CTRL, 6, 1);
stubManager.Write("Testing SSR no. 5\tHeadZone-4\t");
delay(15000);
adc_configuration(0x44,0x80); //a2d_address 0x44 channel 0
adc_set_for_read_ch(0x44);
temp=adc_read_ch(0x44);
current= (float)(temp);
current=( float) (0.001221) * current;
SetBit (F2_CTRL, 6, 0);
ftemp=Read_pt100(4);
stubManager.Write("After heating " + ftemp +"c\tCurrent is "+current + "\n");
ftemp = ftemp - DyeHeadTemp[3];
if ((current<2.9)|| (current>3.4)||(ftemp<5)||(ftemp>40 ))
Units_status[9,1]="Fail";
else
Units_status[9,1]="Pass";
}
//Write GPO_DYEINGH_SSR1_CTRL SSR/SSR no. 10
ftemp=Read_pt100(5);
ftemp1 = ftemp - DyeHeadTemp[4];
if ( ftemp1>4)
Units_status[10,1]="Fail";
else
{
SetBit (F1_gpo_01, 2, 1);
stubManager.Write("Testing SSR no. 10\tHeadZone-5\t");
delay(15000);
adc_configuration(0x44,0x40); //a2d_address 0x44 channel 1
adc_set_for_read_ch(0x44);
temp=adc_read_ch(0x44);
current= (float)(temp);
current=( float) (0.001526) * current;
SetBit (F1_gpo_01, 2, 0);
ftemp=Read_pt100(5);
stubManager.Write("After heating " + ftemp +"c\tCurrent is "+current + "\n");
ftemp = ftemp - DyeHeadTemp[4];
if ((current<2.9)|| (current>3.4)||(ftemp<5)||(ftemp>40))
Units_status[10,1]="Fail";
else
Units_status[10,1]="Pass";
}
//Write GPO_DYEINGH_SSR1_CTRL SSR/SSR no. 11
ftemp=Read_pt100(11);
ftemp1 = ftemp - DyeHeadTemp[5];
if ( ftemp1>4)
Units_status[11,1]="Fail";
else
{
SetBit (F3_GPO_01_bus, 4, 1);
stubManager.Write("Testing SSR no. 11\tHeadZone-6\t");
delay(15000);
adc_configuration(0x44,0x40); //a2d_address 0x44 channel 1
adc_set_for_read_ch(0x44);
temp=adc_read_ch(0x44);
current= (float)(temp);
current=( float) (0.001526) * current;
SetBit (F3_GPO_01_bus, 4, 0);
ftemp=Read_pt100(11);
stubManager.Write("After heating " + ftemp +"c\tCurrent is "+current + "\n");
ftemp = ftemp - DyeHeadTemp[5];
if ((current<1.6)|| (current>2.1)||(ftemp<5)||(ftemp>40))
Units_status[11,1]="Fail";
else
Units_status[11,1]="Pass";
}
return 0;
}
//------------------------------------------------
int test_pt100_dyehead()
{
float ftemp=0;
int temp=0;
int j=0;
for (int i = 0; i < 6; i++)
{
if (i==5)
j=11;
else
j=i+1;
DyeHeadTemp[i]=Read_pt100(j);
ftemp=DyeHeadTemp[i];
if ((ftemp>100)|| (ftemp<10))
{
Units_status[i,1]="Fail";
}
else
{
Units_status[i,1]="Pass";
}
stubManager.Write("Zone-"+(i+1)+ "\t" + ftemp.ToString("F2"));
stubManager.Write("°C\n");
}
return 0;
}
|
